Product Essence: Pixel-Perfect Product Identification

Shanghai Guangzhi Automation’s Industrial Labeling System achieves ±0.2mm application accuracy at 200+ containers/minute – mastering glass, metal, curved surfaces, and textured packaging. Featuring AI-powered print verification, instant format switching, and GMP-ready construction, it delivers <0.01% mislabel rate while reducing material waste by 30% in pharmaceutical, food, and chemical operations.

Core Technology Innovations

1. Ultra-Precision Application

2. AI-Driven Quality Assurance

• Vision Inspection Suite:

• Barcode readability (ISO/IEC 15416 Grade A)

• Print defect detection (≥0.1mm voids/ink smears)

• OCR verification (99.99% character accuracy)

• Instant Rejection:

• Pneumatic ejector (80ms response)

• Auto-rework lane integration

3. Rapid Flexibility

• Tool-Free Changeover:

• Label width: 20-200mm (10s adjustment)

• Container height: 50-1000mm (auto-sensing)

• Material Versatility:

• Paper/film/foil labels

• Irregular surfaces (vials to IBC totes)

Technical Specifications

Industry-Specific Engineering

Pharmaceuticals

• ISO Class 5 cleanroom compatibility

• 21 CFR Part 11 data integrity

• Isopropyl wipe station pre-application

Food & Beverage

• IP69K washdown certification

• Condensation-resistant optics

• USDA/FDA-compliant materials

Chemicals

• ATEX Zone 2 explosion-proof option

• Solvent-resistant label sensors

E-commerce Fulfillment

• Variable data printing integration

• Mixed-SKU auto-recognition

Smart Control Ecosystem

10" HMI with Recipe Cloud

• Real-time analytics dashboard:

• OEE performance tracking

• Rejection cause mapping

• Material consumption

• Predictive maintenance alerts:

• Adhesive roller wear

• Lens contamination risk

Industry 4.0 Integration

• OPC UA/Modbus TCP connectivity

• Blockchain serialization tracking

• Remote firmware updates

Operational Impact

Global Pharma Leader Case:

• Reduced labeling errors from 0.5% to 0.002%

• Achieved 40% faster line speeds vs competitors

• ROI in 5 months via reduced recalls

Global Compliance & Upgrades

Certifications:

• FDA 21 CFR 177.2600

• CE EN 60204-1

• ISO 15378 (Pharmaceutical Packaging)

• UL 60950-1

Advanced Modules:

Support & Service

24/7 Global Response:

• Remote diagnostics via IIoT gateway

• Critical Spares Dispatch ≤48h:

• Application heads

• Vision cameras

• Sensors & actuators

• Label adhesion optimization protocols