ATEX Zone 1 certified semi-auto filler for 5-30L chemicals/alcohols. ±0.5% accuracy, vapor recovery & auto grounding. Ideal for labs/SMEs. CE/OSHA compliant.
Shanghai Guangzhi Automation’s Semi-Automatic Filler delivers ±0.5% accuracy for filling flammable alcohols, acids, and solvents into 5-30L containers (jerrycans/drums). Engineered with ATEX Zone 1 certification, closed-loop vapor recovery, and SIL2 safety controls, it enables safe small-batch production while eliminating ignition risks.
1. Explosion-Proof Safety
ATEX Zone 1 Certified:
Ex d IIC T4 pressurized control cabinet
Intrinsically safe foot pedal (Ex ia)
Static Control:
Auto-ground verification (<10Ω resistance)
Conductive PTFE hoses (<10? Ω)
2. Zero-Emission Design
Dual-Stage Vapor Recovery:
Floating piston seal + nitrogen blanket (O?<0.5%)
≥99.5% capture efficiency (EPA Method 21)
SpillGuard? System:
Auto-shutoff on container misalignment
2L drip tray capacity
3. Precision Filling Modes
| Method | Accuracy | Application |
|---|---|---|
| Gravimetric | ±0.2% | High-value solvents |
| Volumetric Piston | ±0.5% | Viscous resins (≤50,000 cP) |
| Coriolis Flow Meter | ±0.3% | Fast alcohol filling |
| Parameter | Specification |
|---|---|
| Filling Range | 5–30L (±0.5%) |
| Container Height | 300–800mm |
| Viscosity Range | 1–50,000 cP |
| Materials | 316L SS / PTFE / Hastelloy C276 |
| Vapor Recovery | ≥99.5% |
| Power | 110V/230V, 1.5kW (24VDC ATEX) |
| Safety Certification | ATEX, IECEx, SIL2 |
| Footprint (L×W×H) | 1200×900×1800mm |
| Chemical | Specialized Feature |
|---|---|
| Ethanol/Methanol | Nitrogen inerting + conductivity monitoring |
| Acetone/Toluene | Explosion-proof peristaltic pumps |
| 30% HCl/H?SO? | Electro-polished 316L nozzles |
| Peroxide Solutions | Static-dissipative fill probes |
10" ATEX-Certified HMI
Recipe storage for 50+ chemicals
Real-time fill curve visualization
Predictive maintenance alerts
Triple Safety Interlocks
Container presence detection
Grounding fault lockout (<10Ω)
Vapor concentration alarm (≥25% LEL)
Swiss Pharma Lab Case:
Reduced IPA filling spills by 100%
Achieved ±0.3% fill accuracy
ROI in 6 months with vapor recovery savings
Global Certifications
ATEX 2014/34/EU (Zone 1)
IECEx IEC 60079-0
OSHA 1910.106
CE Machinery Directive
Critical Options
| Upgrade | Function |
|---|---|
| CIP Acid Wash | Automated cleaning cycle |
| Fire Suppression | Integrated FM-200 module |
| Blockchain Logging | REACH compliance traceability |
24/7 Global Response
Remote diagnostics via IIoT
Critical Spares Dispatch:
ATEX pumps
Vapor membranes
Grounding kits
Global delivery ≤72h
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
Our office and workshop
Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance
This is a partial 
service for us
in China.
Over 30 years of experience, every time we produce in
Shanghai, our friends can visit our factory at any time.
Brand components
We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.
Our service
Complete solution provided
Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.
Duty after death
Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.
Technology group
We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
Successful collaboration
Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
packge and delivery
Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose
FAQs
Our in-house designers and engineers have produced countless great designs for customers from different industries
CONTACT US
Skype: fayfaywang1027
QQ: 429682794
Whatsapp: 008618016442021
E-mail: glzoncn@163.com
https://glzon.en.alibaba.com/
cel: +0086 18016442021
