Fully automatic bucket sorting
Shanghai Guangzhi’s automatic bucket sorter handles 120 pails/min. AI vision recognition, 6-axis robotic arms & adaptive path planning. CE/FDA/ATEX compliant.
- Brand： glzon
- Model： GZM
Product Essence: Intelligent Flow for Industrial Containers
Shanghai Guangzhi Automation’s Fully Automatic Bucket Sorting System revolutionizes material handling – processing 120 buckets/minute of 5-30L containers (pails, drums, jerrycans) with 99.8% recognition accuracy. Combining deep learning vision, adaptive grippers, and real-time path optimization, it achieves zero human intervention while mastering mixed-SKU environments in chemical, food, and manufacturing facilities.
Core Technology Innovations
1. AI-Powered Recognition Engine
| Technology | Performance |
|---|---|
| Multi-Spectral Imaging | Identifies labels/colors/shapes at 200fps |
| Defect Detection AI | Scratches/dents/leaks (≥0.5mm) |
| OCR/Bar Code Reading | 99.9% accuracy (ISO/IEC 15416 A級) |
| Weight Verification | ±0.1kg load cells integrated |
2. Robotic Sorting Precision
6-Axis Delta Robots:
±0.3mm positioning at 4m/s
0.6s pick-place cycle time
Adaptive Gripper System:
Gripper Type Application Vacuum Cup Array Flat lids & smooth surfaces Mechanical Claw Wire handles & deformed buckets Magnetic Adapter Steel drums & lids
3. Self-Optimizing Logistics
Real-Time Path Planning:
Avoids collisions (99.999% reliability)
Prioritizes urgent batches
Predictive Analytics:
Forecasts congestion points
Auto-balances sorting lanes
Technical Specifications
| Parameter | Standard Model | Hazardous Zone Model |
|---|---|---|
| Throughput | 120 buckets/min | 100 buckets/min |
| Bucket Size | ?200-400mm × H200-500mm | Same |
| Max Weight | 30kg | 25kg |
| Recognition Speed | <0.25s per bucket | <0.3s per bucket |
| Power | 400V/50Hz, 8.5kW | 24VDC intrinsic safety |
| Air Consumption | 120 L/min @ 0.6MPa | 100 L/min @ 0.5MPa |
| Sorting Lanes | 1-8 lanes (modular) | 1-6 lanes |
| Footprint (L×W×H) | 6000×3500×3500mm | 6500×3500×3500mm |
Industry-Specific Solutions
Chemical Processing
ATEX Zone 2 certification (Ex de IIC T4)
Vapor sensors for leak detection
Food & Beverage
IP69K washdown design
USDA-compliant materials
E-commerce Fulfillment
Mixed-SKU sorting (1-30L containers)
Auto-DIM weight calculation
Pharmaceuticals
ISO Class 7 cleanroom option
Serialization data capture
Smart Control Ecosystem
Centralized AI Brain
Deep Learning Platform:
Self-improving recognition models
Anomaly detection (e.g., missing lids)
Live Dashboards:
Sorting accuracy analytics
Container damage reports
Energy consumption per 1,000 units
Blockchain Integration:
Batch traceability from receipt to dispatch
Safety & Compliance
SIL2-rated emergency stops
Laser curtain protection
21 CFR Part 11 data logs (pharma)
Operational Impact
European Chemical Distributor Case:
Reduced manual handling costs by 70%
Achieved 99.6% sorting accuracy with mixed 20L pails
ROI in 11 months via 24/7 operation
Global Compliance & Upgrades
Certifications:
CE Machinery Directive 2006/42/EC
ANSI/RIA R15.06-2012
ATEX 2014/34/EU (Zone 2)
ISO 9001:2015
Advanced Modules:
| Module | Function |
|---|---|
| X-Ray Inspection | Detects fill level/contaminants |
| Automated Relabeling | Applies correct labels during sorting |
| AR Maintenance Hub | HoloLens-guided troubleshooting |
| Carbon Neutral Mode | Energy optimization algorithm |
Support & Service
24/7 Smart Factory Support:
Remote diagnostics via IIoT gateway
Predictive Maintenance Kits:
Vision camera calibration tools
Gripper wear sensors
Belt tension monitors
Critical Spares Dispatch ≤48h:
Delta robot arms
AI inference modules
Conveyor tracking systems
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
Our office and workshop
Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance
This is a partial 
service for us
in China.
Over 30 years of experience, every time we produce in
Shanghai, our friends can visit our factory at any time.
Brand components
We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.
Our service
Complete solution provided
Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.
Duty after death
Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.
Technology group
We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
Successful collaboration
Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
packge and delivery
Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose
FAQs
Our in-house designers and engineers have produced countless great designs for customers from different industries
1
Can we get your free samples?
Samples can be offered for free. But courier cost for the samples should be at buyer's account.
2
Can you print our LOGO in flatware set?
Yes.we can print the logo on the flatware set as your requirements.Embossed, laser,stamped and engraved are available.
3
How long is the delivery time of sample?
Samples from stock can be sent within 1-3 days. New produced samples will be sent within 5-15 days.
4
Is there any MOQ for what I purchase?
Yes, we have MOQ for mass production. Different item with different package has different MOQ. Please contact us for more details.
5
Do you accept OEM or ODM services?
OEM and ODM are accepted!
6
What is 18-10 Stainless Steel Flatware?
18-10 refers to the composition of stainless steel. It contains 18% chromium and 10% nickel for excellent strength and corrosion resistance.
CONTACT US
Skype: fayfaywang1027
QQ: 429682794
Whatsapp: 008618016442021
E-mail: glzoncn@163.com
https://glzon.en.alibaba.com/
cel: +0086 18016442021