Shanghai Guangzhi’s ATEX IBC Filler achieves ±0.1% accuracy for 100-1000L lubricants/chemicals. Zone 1 certified, vapor recovery & SIL3 safety. 15 totes/hour.
Shanghai Guangzhi Automation’s ATEX-Certified IBC Filler redefines safety for Zone 1/21 hazardous environments – filling lubricants, solvents, and aggressive chemicals into 100-1000L IBC totes with ±0.1% accuracy. Engineered with pressurized Ex d enclosures, triple-redundant safety interlocks, and closed-loop vapor recovery, it delivers 15 totes/hour while eliminating ignition risks and VOC emissions.
1. ATEX Zone 1/21 Certified
Ex d IIC T4 Pressurized Panels: Prevents flammable vapor ingress
Intrinsic Safety (Ex ia): Fiber-optic sensors & 24VDC circuits
Static Dissipation: Conductive fill paths (<10? Ω) + auto-grounding
2. Military-Grade Precision
Coriolis Mass Flow Meters: ±0.1% gravimetric accuracy (OIML R117 Class 0.3)
Viscosity Compensation: Real-time adjustment for 1-500,000 cP
Thermal Stabilization: ±0.02% accuracy across -30°C to 80°C
3. Zero-Emission System
Dual-Stage Vapor Control:
Primary: Nitrogen inerting (O? <0.5%)
Secondary: Carbon adsorption (≥99.97% capture)
Spill-Containment:
Secondary drip tray (200L capacity)
Laser-guided flange alignment (±0.5mm)
| Parameter | Specification |
|---|---|
| Filling Range | 100–1000L (±0.1%) |
| Flow Rate | 150–300 L/min |
| Tote Compatibility | Standard IBC (1200×1000×1160mm) |
| Viscosity Range | 1–500,000 cP |
| Materials | Hastelloy C276 / PTFE / PEEK |
| Power Supply | 380V/50Hz, 15kW (Ex d certified) |
| Safety Integrity | SIL3 (IEC 61511) |
| Vapor Recovery | ≥99.97% (EPA Method 21) |
| Footprint (L×W×H) | 4200×2800×3500mm |
| Chemical | Specialized Feature |
|---|---|
| Lubricants (ISO VG 320-680) | Heated jackets (60°C) + anti-foam pulsation |
| Acetone/Toluene | Explosion-proof peristaltic pumps |
| 37% HCl | Electro-polished Hastelloy C22 flow path |
| Peroxide Solutions | Static-dissipative fill probes |
Triple-Redundant Protection
Gas Detection:
IR sensors for LEL monitoring (≥10% alarm)
Auto nitrogen purge activation
Mechanical Safeguards:
Shear pins on overpressure (≤0.3 bar)
Flame arrestors on vents
Data Forensics:
10-year encrypted audit trail
Blockchain incident logging
15" ATEX HMI (Ex de IIC T6)
Real-time dashboards:
Fill accuracy analytics
Vapor recovery efficiency
O? concentration
Recipe management (200+ chemicals)
Industry 4.0 Connectivity
OPC UA for SAP/ERP integration
Predictive maintenance alerts:
Bearing wear
Seal degradation
Corrosion monitoring
Shell Lubricants Supplier (Netherlands)
Challenge: VOC emissions exceeding 500ppm during solvent filling
Solution: ATEX filler with carbon adsorption vapor recovery
Results:
? VOC emissions <5ppm
? ±0.08% accuracy
? ROI in 14 months
Certifications:
ATEX 2014/34/EU (Zone 1/21)
IECEx IEC 60079 Series
API 675 (Positive Displacement Pumps)
PED 2014/68/EU Category IV
Critical Upgrades:
| Module | Function |
|---|---|
| Robotic Tote Handling | Auto lid placement/sealing |
| Inline Viscosity Probe | Real-time adjustment (±2 cP) |
| Cryogenic Cooling | For low-boiling solvents (-40°C) |
| AR Maintenance Guide | HoloLens-assisted repairs |
24/7 Hazardous Response Team
Remote SIL diagnostics via VPN
Critical Spares Program:
Ex-proof Coriolis meters
Vapor recovery cartridges
Hastelloy valves
Global delivery ≤72h from Shanghai/Rotterdam/Houston hubs
Digital Twin Integration
Real-time corrosion monitoring
Predictive seal replacement alerts
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
Our office and workshop
Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance
This is a partial 
service for us
in China.
Over 30 years of experience, every time we produce in
Shanghai, our friends can visit our factory at any time.
Brand components
We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.
Our service
Complete solution provided
Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.
Duty after death
Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.
Technology group
We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
Successful collaboration
Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
packge and delivery
Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose
FAQs
Our in-house designers and engineers have produced countless great designs for customers from different industries
CONTACT US
Skype: fayfaywang1027
QQ: 429682794
Whatsapp: 008618016442021
E-mail: glzoncn@163.com
https://glzon.en.alibaba.com/
cel: +0086 18016442021
