Custom FIBC Bag Filling Solutions Best Bulk Bag Filler Manufacturer
Bespoke bulk bag fillers: 60 bags/hour, ±0.05% accuracy. ATEX Zone 20 certified. Engineered for powders/pellets/slurries. Request your solution!
- Brand： glzon
- Model： GZM_1000L
FlexiBulk Pro FB-8000 Series
Custom FIBC Bag Filling Solutions
Engineered for Your Product. Certified for Global Compliance.
Core Capabilities
Modular Design Philosophy
? 50+ Configurable Modules ? 120+ Material Contact Options ? 200+ Industry-Specific Validations
No two FB-8000 systems are identical – each is precision-engineered for your material characteristics, throughput targets, and site constraints.
Technical Specifications
Parameter | Range/Customization Options | Industry Benchmark |
|---|---|---|
Capacity | 500-3000kg (±0.05% to ±0.3%) | ±0.5% |
Throughput | 10-60 bags/hour | 15-30 bags/hour |
Accuracy Systems | Gravimetric/Load Cell/Coriolis/Auger | Single-mode |
Viscosity Handling | 0.5 cP (solvents) to 5M cP (greases) | <500,000 cP |
Dust Control | IP54 to ISO Class 4 containment | Basic dust hood |
Material Contact | 316L SS/Hastelloy/Alloy 59/Ceramic | 304 SS |
Automation Level | Manual → Full Lights-Out | Semi-auto |
Safety Certifications | ATEX Zone 20/21, IECEx, NFPA 652 | CE only |
Footprint Optimization | 3m2 to 40m2 (vertical/horizontal) | Fixed layout |
Industry-Specific Engineering
Minerals & Aggregates
Challenge | FB Solution | Outcome |
|---|---|---|
Abrasion Wear | Hardox 500 Liners + Air Cushion | 10x component life |
Segregation | Fluidized Bed + VFD Agitation | ±2% particle distribution |
Moisture Pickup | Dehumidified Air Curtain | <0.1% RH increase |
Food & Pharma Powders
? EHEDG-Validated Design: - Radiused corners (Ra<0.8μm) - Tool-free disassembly - Dry Steam SIP ? Allergen Control: - Dedicated CIP circuits - ATP testing ports - Material segregation protocols
Chemical Powders
Feature | Explosion Safety | Containment |
|---|---|---|
Flammable Dusts | ATEX Zone 21 + Explosion Venting | <0.1mg/m3 emission |
Toxic Compounds | Glovebox Isolation | OEB5 Containment |
Hygroscopic Materials | N? Blanketing (RH<5%) | Caking prevention |
Customization Process
4-Step Tailoring:
Critical Analysis Parameters:
Test | Equipment | Output |
|---|---|---|
Aerability | FT4 Powder Rheometer | Flow Energy (mJ) |
Dust Explosivity | 20L Sphere (ASTM E1226) | Kst (bar·m/s) |
Particle Attrition | Friabilator (USP <786>) | Fines Generation (%) |
Electrostatic Charge | Charge Decay Test (ISO 80079) | Resistivity (Ω) |
Smart Control Ecosystem
AdaptiveOS? with AI Co-Pilot
? Real-Time Material Learning: - Auto-adjusts fill speed based on compaction - Predicts bridging/rat-holing ? Self-Optimizing Workflows: | **Parameter** | **Adjustment Range**| |----------------------|----------------------------| | Fill Speed| 10-100% in 0.1s steps| | Vibration Energy| 0.1-5.0g RMS | | Air Injection | 0-100 L/min| ? Blockchain Quality Ledger: - Records 200+ parameters per bag - Generates compliance docs automatically
Validation & Certification
Multi-Standard Compliance:
? ATEX 2014/34/EU Cat.1 Zone 20 ? IECEx IEC 60079-0/31 ? FDA 21 CFR 11/210/211 ? ISO 9001:2015 + ISO 45001 ? OIML R51 Class Y(b) ? EHEDG Module A1 & D3
Case Study: Dow Chemical
*"Custom FB-8300 system for polyethylene pellets:
Throughput: 55 bags/hour (vs 28 on standard system)
Dust Emission: <0.2mg/m3 (OSHA PEL 15mg/m3)
Accuracy: ±0.08% at 1500kg
ROI: 11 months"*
Pricing Strategy
Configuration Level | Investment Range | Lead Time | ROI Horizon |
|---|---|---|---|
Essential | 120,000 | 14 weeks | 8-12 months |
Advanced | 280,000 | 18 weeks | 10-15 months |
Premium | 550,000 | 24 weeks | 14-22 months |
Value Drivers:
? 30-70% Higher Throughput ? 90-99% Dust/Product Loss Reduction ? 50% Less Energy vs Competitors ? 0% Compliance Violations
Global Support Network
Service | Standard | Concierge |
|---|---|---|
Design Consultation | 3D Simulation Report | On-site Process Audit |
Spare Parts | 48h Global Delivery | On-Site Consignment Inventory |
Remote Monitoring | 24/7 Data Access | Predictive Maintenance AI |
Upgrades | Annual Tech Package | Continuous Improvement Program |
Training | VR Operator Simulator | Certified Engineer Program |
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
Our office and workshop
Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance
This is a partial 
service for us
in China.
Over 30 years of experience, every time we produce in
Shanghai, our friends can visit our factory at any time.
Brand components
We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.
Our service
Complete solution provided
Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.
Duty after death
Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.
Technology group
We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
Successful collaboration
Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
packge and delivery
Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose
FAQs
Our in-house designers and engineers have produced countless great designs for customers from different industries
1
Can we get your free samples?
Samples can be offered for free. But courier cost for the samples should be at buyer's account.
2
Can you print our LOGO in flatware set?
Yes.we can print the logo on the flatware set as your requirements.Embossed, laser,stamped and engraved are available.
3
How long is the delivery time of sample?
Samples from stock can be sent within 1-3 days. New produced samples will be sent within 5-15 days.
4
Is there any MOQ for what I purchase?
Yes, we have MOQ for mass production. Different item with different package has different MOQ. Please contact us for more details.
5
Do you accept OEM or ODM services?
OEM and ODM are accepted!
6
What is 18-10 Stainless Steel Flatware?
18-10 refers to the composition of stainless steel. It contains 18% chromium and 10% nickel for excellent strength and corrosion resistance.
CONTACT US
Skype: fayfaywang1027
QQ: 429682794
Whatsapp: 008618016442021
E-mail: glzoncn@163.com
https://glzon.en.alibaba.com/
cel: +0086 18016442021