Butyl Acetate IBC Weighing Filling Machine for 1000L
ATEX-certified IBC filler for 1000L butyl acetate. ±0.1% gravimetric accuracy, nitrogen inerting & VOC recovery. 15 fills/hour. CE/ISO 80079 compliant.
- Brand： glzon
- Model： GZM_1000L
Product Essence: Zero-Ignition Precision for Flammable Solvents
Shanghai Guangzhi Automation’s Butyl Acetate IBC Filler delivers ±0.1% gravimetric accuracy for 1000L IBC totes of flammable solvents. Engineered with ATEX Zone 1 certification, nitrogen inerting (O?<0.5%), and closed-loop VOC recovery (≥99.5%), it achieves 15 fills/hour while eliminating explosion risks and ensuring OSHA 1910.106/EPA 40 CFR compliance.
Core Safety & Precision Technology
1. Explosion-Proof Weighing System
| Component | ATEX Specification |
|---|---|
| Load Cells | Ex ia IIC T4 intrinsically safe |
| Filling Head | Ex d pressurized enclosure |
| Control Cabinet | Ex p purged (IP66) |
| Static Control | Conductive hoses (<10? Ω) + auto-grounding |
2. Precision Solvent Handling
Coriolis Mass Flow Meters:
±0.1% accuracy (OIML R60 Class 0.5)
Auto-density compensation (0.87-0.88 g/cm3)
Low-Flow Final Phase:
50 L/min → 5 L/min transition to prevent static buildup
3. Zero-Emission Design
Dual-Stage VOC Control:
Primary: Nitrogen blanket during filling
Secondary: Carbon adsorption (≥99.5% capture)
Spill Containment:
Secondary drip tray (200L capacity)
Laser-guided flange alignment (±0.5mm)
Technical Specifications
| Parameter | Standard Model | ATEX Model |
|---|---|---|
| Filling Range | 500-1000L (±0.1%) | 500-1000L (±0.15%) |
| Flow Rate | 100-300 L/min | 80-250 L/min |
| Viscosity | 0.70 cP @ 20°C | Same |
| Material Contact | 316L SS + PTFE | 316L SS + PTFE |
| VOC Recovery | ≥99.5% (EPA Method 21) | ≥99.7% |
| Power | 380V/50Hz, 4.5kW | 24VDC intrinsic safety |
| N? Consumption | 20 L/min @ 4bar | 15 L/min @ 4bar |
| Throughput | 15 fills/hour | 12 fills/hour |
| Footprint (L×W×H) | 3500×2200×3000mm | 3700×2200×3000mm |
Butyl Acetate-Specific Engineering
| Challenge | Guangzhi Solution |
|---|---|
| Low Flash Point (22°C) | Explosion-proof sensors + nitrogen inerting |
| Static Accumulation | Conductive filters (<10? Ω) |
| Rubber Degradation | PTFE/Kalrez seals |
| VOC Emissions | Carbon adsorption with auto-regeneration |
Smart Control System
10" ATEX HMI (Ex de IIC T6)
Real-time dashboards:
VOC recovery efficiency
O? concentration (ppm)
Fill curve analytics
Predictive alerts:
Carbon saturation monitoring
Seal integrity degradation
Safety Interlocks (SIL3)
Auto-shutdown if:
O? >1% in vapor space
Grounding fault detected
VOC >10% LEL
Emergency nitrogen purge
Operational Impact
US Chemical Distributor Case:
Reduced solvent loss from 0.8% to 0.05%
Eliminated VOC compliance fines
ROI in 14 months via reduced N? consumption
Global Compliance & Upgrades
Certifications:
ATEX 2014/34/EU (Zone 1)
IECEx IEC 60079-0
OIML R60 Class 0.5
EPA 40 CFR Part 63 Subpart G
Critical Upgrades:
| Module | Function |
|---|---|
| Robotic Lid Handler | Auto-sealing with torque control |
| In-line Flash Point Tester | Real-time safety margin monitoring |
| Blockchain Batch Log | Immutable compliance records |
| AR Safety Training | HoloLens emergency drill simulator |
Support & Service
24/7 Hazardous Response Team:
Remote diagnostics via intrinsically safe IIoT
Critical Spares Dispatch ≤48h:
Ex-proof Coriolis meters
VOC carbon cartridges
Kalrez sealing kits
Lifetime explosion safety audits
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
Our office and workshop
Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance
This is a partial 
service for us
in China.
Over 30 years of experience, every time we produce in
Shanghai, our friends can visit our factory at any time.
Brand components
We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.
Our service
Complete solution provided
Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.
Duty after death
Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.
Technology group
We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
Successful collaboration
Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
packge and delivery
Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose
FAQs
Our in-house designers and engineers have produced countless great designs for customers from different industries
1
Can we get your free samples?
Samples can be offered for free. But courier cost for the samples should be at buyer's account.
2
Can you print our LOGO in flatware set?
Yes.we can print the logo on the flatware set as your requirements.Embossed, laser,stamped and engraved are available.
3
How long is the delivery time of sample?
Samples from stock can be sent within 1-3 days. New produced samples will be sent within 5-15 days.
4
Is there any MOQ for what I purchase?
Yes, we have MOQ for mass production. Different item with different package has different MOQ. Please contact us for more details.
5
Do you accept OEM or ODM services?
OEM and ODM are accepted!
6
What is 18-10 Stainless Steel Flatware?
18-10 refers to the composition of stainless steel. It contains 18% chromium and 10% nickel for excellent strength and corrosion resistance.
CONTACT US
Skype: fayfaywang1027
QQ: 429682794
Whatsapp: 008618016442021
E-mail: glzoncn@163.com
https://glzon.en.alibaba.com/
cel: +0086 18016442021