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Automatic Inks Can Filling Line

Precision ink can filling: 60 cans/hour, ±0.2% accuracy. ATEX Zone 1, Pantone® color validation & VOC control. FDA compliant.

  • Brand: glzon
  • Model: GZM

The combination between FLASH filling lines, PH Presses and Dosing units, allows creating filling lines specially focused to off-set inks and other high viscosity products filling.

With automatic cans dispenser, feeding table, lid dispenser, as well as, different dosing systems, as per product viscosity and rheology.

InkJetFill IJF-3000 Series

Precision Meets Color Integrity

Core Innovation: Nano-Dosing & Explosion Safety

Shanghai Guangzhi IJF-3000 achieves ±0.2% gravimetric accuracy at 60 cans/hour for solvent/UV/water-based inks – featuring ATEX Zone 1 certification, Pantone?-validated color consistency, and zero cross-contamination. Engineered to eliminate VOC emissions, static ignition risks, and batch variations in packaging, printing, and industrial ink operations.


Technology Highlights

1. Triple-Protection Safety

Risk

Technology

Certification

Solvent Ignition

N? inerting (O?<0.5%)

ATEX II 2G Ex db IIC T4

Static Discharge

Ionized air curtain (<10? Ω)

IEC 60079-32-1

VOC Emission

Carbon adsorption >99.8%

EPA Method 21 compliant

Color Contamination

Self-flushing nozzles

Pantone? QC certified

2. Nanoscale Dosing System

圖片代碼graph TB
A[Can Loading] --> B[Vacuum Deaeration]B --> C[Peltier Temp Control]C --> D[Coriolis Mass Dosing]D --> E[±0.2% Accuracy]Can LoadingVacuum DeaerationPeltier Temp ControlCoriolis Mass Dosing±0.2% Accuracy

Critical Parameters:

  • Viscosity Control:

    Ink Type

    Temp Control

    Accuracy Impact

    Solvent-based

    ±0.5°C

    ±0.15%

    UV-curable

    ±0.3°C

    ±0.08%

  • Dead Volume Elimination:

    • Telescopic nozzles with 0.05ml residual


Technical Specifications

Model

IJF-3100 (Standard)

IJF-3200X (ATEX)

IJF-3300P (Pantone?)

Capacity

1-20kg (±0.2%)

1-15kg (±0.3%)

0.5-10kg (±0.15%)

Throughput

60 cans/hour

50 cans/hour

45 cans/hour

Viscosity Range

50-50,000 cP

100-30,000 cP

50-20,000 cP

Dosing Technology

Coriolis mass flow

Same

Micro piston + Coriolis

Material Contact

316L SS + PFA

Hastelloy C22

316L EP + PEEK

Power

380V/50Hz, 5.5kW

24VDC Ex ia

380V/50Hz, 4.2kW

N? Consumption

30 L/min

35 L/min

25 L/min

Color Change Time

<30 sec

<45 sec

<20 sec

Footprint (L×W×H)

3200×1800×2200mm

3500×1900×2400mm

3000×1700×2100mm


Industry-Specific Engineering

Flexographic Printing

  • Metamerism control (ΔE<0.5 under D65)

  • Quick-change for Pantone? spot colors

  • Viscosity stability ±1%

Packaging Inks

  • FDA 21 CFR 175.300 compliance

  • Migration testing option

  • Allergen-free cleaning protocol

Industrial Marking

  • High-pigment loading (up to 40%)

  • Anti-settling pulsed agitation

  • ATEX Zone 1 certification

Security Inks

  • RFID-tagged batch tracking

  • Access-controlled formulation

  • Tamper-proof data logs


Color Integrity System

Pantone? Validated Workflow:

圖片代碼flowchart LRA[Formulation Scan] --> B{ΔE>0.8?}
B -->|Yes| C[Auto Viscosity Adjustment]B -->|No| D[Precision Dosing]D --> E[Spectrophotometer QC]YesNoFormulation ScanΔE>0.8?Auto Viscosity AdjustmentPrecision DosingSpectrophotometer QC

Key Features:

  • Real-Time Color Metrics:

    Parameter

    Control Range

    Lab* values

    ΔE<0.8 (ISO 13655)

    Opacity

    ±0.5%

  • Contamination Prevention:

    • 3-step solvent flush between colors

    • Waste <5ml per change


Operational Impact

Global Printing Group Case:

  • Challenge:

    ? 12% color deviation between batches

    ? $380k/year rework costs

  • IJF-3300P Solution:

    ? Pantone?-integrated dosing

    ? In-line spectrophotometer

  • Results:

    ? ΔE<0.5 consistency

    ? Zero batch rejection in 6 months

    ? ROI: 8 months


Certifications & Upgrades

Global Compliance:

  • ATEX 2014/34/EU (Zone 1)

  • FDA 21 CFR 175.300

  • Pantone? Manufacturing Partner

  • ISO 2846-1 Color Standard

Advanced Modules:

Module

Function

Inline Grind Gauge

Particle size monitoring (0.5-50μm)

UV Intensity Control

Pre-cure viscosity stabilization

AR Color Matching

HoloLens-assisted formulation

Blockchain Tracking

Secure batch genealogy


Service & Support

24/7 Color Guarantee:

  • Remote calibration via IIoT

  • Critical Spares ≤48h:

    Component

    Delivery

    Dosing sensors

    Global 48h

    Color validation kit

    24h (major cities)

  • Performance Warranty:

    Parameter

    Guarantee

    Color consistency

    ΔE<0.8 for 5 years

    Dosing accuracy

    ±0.2% for 1M cycles


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