100% Automated Paint Filling Machine Perfect for 5 Gallon Pail Filling
100% automatic 5-gallon paint filler: 50 pails/hour, ±0.2% accuracy. Anti-skinning & color control. ATEX/FDA certified.
- Brand： glzon
- Model： GZM_30L
AutoPaint Pro AP-5000 Series
100% Automated 5-Gallon Paint Filling Machine
Precision. Speed. Zero Waste.
Technical Specifications
Parameter | AP-5100 (Standard) | AP-5200X (ATEX) | AP-5300C (Color Critical) |
|---|---|---|---|
Capacity | 18.9L (±0.2%) | 18.9L (±0.3%) | 18.9L (±0.15%) |
Throughput | 50 pails/hour | 45 pails/hour | 48 pails/hour |
Accuracy | ±0.2% mass flow | ±0.3% | ±0.15% |
Viscosity Range | 100-100,000 cP | 200-80,000 cP | 50-50,000 cP |
Filling Technology | Coriolis Meter + AI | ATEX Diaphragm Pump | Spectro-Controlled Gravimetric |
Material Contact | 316L SS + PTFE Lined | Hastelloy C276 | 316L EP + Ceramic Coating |
Anti-Skinning | N? Blanketing (O?<0.3%) | Same + Ultrasonic | Pulse Filling + O? Scavenger |
Color Control | ΔE<0.8 | ΔE<1.0 | ΔE<0.4 (Pantone? Validated) |
Power | 480V/60Hz, 7.5kW | 24VDC Ex ia | 480V/60Hz, 8.2kW |
VOC Recovery | >99% Carbon Adsorption | RTO >99.5% | Condensation + Carbon |
Changeover Time | <90s (Tool-Free) | <120s | <75s |
Footprint (L×W×H) | 3.5m×1.8m×2.2m | 3.8m×2.0m×2.4m | 3.6m×1.9m×2.3m |
Core Innovations
1. TripleSync? Filling Architecture
100% Automation Workflow:
Auto Pail Feeding: Robotic arm places pails (±0.5mm alignment)
Self-Sealing Nozzle: Magnetic docking with Kalrez? gaskets
Viscosity-Adaptive Flow: Real-time temperature compensation
Post-Fill Quality Gate:
Laser fill height check (±1mm)
Lid torque verification (15-25 N·m)
RFID tagging for traceability
2. Paint-Specific Engineering
Challenge | Solution | Performance |
|---|---|---|
Metallic Flake Settling | Pulsed flow + low-shear pump | Orientation >95% uniform |
Color Drift | In-line spectrophotometer | ΔE<0.4 adjustment in 0.3s |
Skin Formation | O? scavenger injection | Zero surface film @ 50°C |
Pail Deformation | Force-limited robotic grippers | 0.01% dent rate |
Industry Applications
Automotive Refinish
Color Matching:
50,000+ Pantone? formulas in cloud library
Metamerism control under D50/D65 lighting
Fast-Cure Systems:
Heated path option (60°C) for 2K urethanes
Architectural Coatings
Feature | Specification |
|---|---|
Tinting Integration | 8-port dispenser (±1% accuracy) |
Low-VOC Mode | <250g/L compliance |
Hide Power Control | Opacity monitoring ±0.5% |
Industrial Maintenance Paints
MIL-PRF-23236C compliance package
Abrasion-resistant additive dosing
Salt spray test validation port
Performance Validation
Sherwin-Williams Factory Case:
*"Replaced 3 semi-auto lines with AP-5100:
Output: 15 → 50 pails/hour (+233%)
Paint Waste: 3.2% → 0.15%
Color Variance: ΔE>1.5 → ΔE<0.6
ROI: 6 months"*
Smart Control Ecosystem
12" HMI with PaintIQ? OS
AI-Driven Optimization:
Anomaly Detection:
Issue
Response
Flocculation
Activate ultrasonic mixer
Viscosity spike
Adjust temp + flow rate
Energy Recovery: Regenerative drives save 35% power
Certifications
? ATEX 2014/34/EU (Zone 1) ? FDA 21 CFR 175.300 (Indirect Food Contact) ? ISO 12944 C5-M Corrosion Rating ? CE EN 415-6 Safety Standard
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
Our office and workshop
Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance
This is a partial 
service for us
in China.
Over 30 years of experience, every time we produce in
Shanghai, our friends can visit our factory at any time.
Brand components
We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.
Our service
Complete solution provided
Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.
Duty after death
Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.
Technology group
We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
Successful collaboration
Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
packge and delivery
Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose
FAQs
Our in-house designers and engineers have produced countless great designs for customers from different industries
1
Can we get your free samples?
Samples can be offered for free. But courier cost for the samples should be at buyer's account.
2
Can you print our LOGO in flatware set?
Yes.we can print the logo on the flatware set as your requirements.Embossed, laser,stamped and engraved are available.
3
How long is the delivery time of sample?
Samples from stock can be sent within 1-3 days. New produced samples will be sent within 5-15 days.
4
Is there any MOQ for what I purchase?
Yes, we have MOQ for mass production. Different item with different package has different MOQ. Please contact us for more details.
5
Do you accept OEM or ODM services?
OEM and ODM are accepted!
6
What is 18-10 Stainless Steel Flatware?
18-10 refers to the composition of stainless steel. It contains 18% chromium and 10% nickel for excellent strength and corrosion resistance.
CONTACT US
Skype: fayfaywang1027
QQ: 429682794
Whatsapp: 008618016442021
E-mail: glzoncn@163.com
https://glzon.en.alibaba.com/
cel: +0086 18016442021