ChemiFill Pro CP-3000 SeriesIntegrated 30L Chemical Bottle & Pail Filling-Capping SystemPrecision Liquid Handling • 120 Units/Hr • ±0.15% Accuracy • ATEX/FDA Dual Compliance • Zero-Spill Technolog
Integrated 30L Chemical Bottle & Pail Filling-Capping System
Precision Liquid Handling ? 120 Units/Hr ? ±0.15% Accuracy ? ATEX/FDA Dual Compliance ? Zero-Spill Technology
| Parameter | CP-3100 (Standard) | CP-3200X (ATEX) | CP-3300P (Pharma-Grade) |
|---|---|---|---|
| Capacity | 30L (±0.15%) | 30L (±0.2%) | 30L (±0.1%) |
| Throughput | 120 Units/Hr | 110 Units/Hr | 100 Units/Hr |
| Accuracy | ±0.15% Gravimetric | ±0.2% | ±0.1% |
| Viscosity Range | 5-500,000 cP | 10-300,000 cP | 50-1,000,000 cP |
| Container Compatibility | Bottles (5-30L) ? Pails ? Jerrycans<br>Materials: HDPE ? PP ? Stainless Steel | Same + Safety Cans | USP Containers |
| Filling Technology | Servo Piston + Coriolis Meter | ATEX Gear Pump | Peristaltic Pump (FDA) |
| Capping Technology | Robotic Torque Control<br>? 5-100 N·m Range<br>? ±0.5% Accuracy<br>? Auto Thread Detection | Magnetic Clutch System | Servo Stepper Motor |
| Material Contact | 316L SS (Ra<0.8μm) | Hastelloy C276 | 316L EP (Ra<0.4μm) |
| Spill Control | TripleSeal? System:<br>1. Vacuum Hood (-35Pa)<br>2. Coanda Adhesion Nozzle<br>3. Ionized Air Curtain | + Nitrogen Blanketing | VHP Sterilization |
| Cap Types | Screw ? Press ? Lug ? Child-Resistant | Same + Vapor-Lock Caps | Tamper-Evident Seals |
| Changeover Time | <60s (Tool-Free) | <75s | <50s |
| Power | 380V/50Hz, 5.5kW | 24VDC Ex ia | 380V/50Hz, 4.8kW |
| Certifications | CE, ISO 9001 | ATEX Zone 2 | FDA 21 CFR 210/211 |
Performance Validation:
| Chemical | Viscosity | Spill Volume | Industry Standard |
|---|---|---|---|
| Sulfuric Acid | 25 cP | 0.2ml | 8-15ml |
| Silicone Oil | 50,000 cP | 0.3ml | 10-20ml |
| Solvent Blend | 300 cP | 0.1ml | 5-12ml |
| Technology | Function | Efficiency |
|---|---|---|
| Activated Carbon Adsorption | VOC Capture | 99.95% @ 20°C |
| Condensation Recovery | -40°C Cryogenic Cooling | 98% Solvent Recovery |
| O? Monitoring | Zirconia Sensor (0-25%) | ±0.1% Accuracy |
Chemical Processing
| Feature | ATEX Solution | Certification |
|---|---|---|
| Static Control | Ionized Air Curtain (10? ions/cm3) | NFPA 77 |
| Corrosion Resistance | Zirconium Alloy Flow Path | NACE MR0175 |
| Explosion Safety | Nitrogen Inerting (O?<8%) | ATEX Category 2G |
Pharmaceuticals
cGMP Compliance:
Data Integrity:
| System | 21 CFR Part 11 Feature |
|---|---|
| Audit Trail | Blockchain Timestamping |
| Electronic Signatures | RSA-2048 Encryption |
Food & Cosmetics
| Requirement | Technical Solution |
|---|---|
| Allergen Control | Dedicated Change Parts |
| Oxygen Barrier | Nitrogen Flushing (O?<0.1%) |
| Cleanability | CIP 15-min Cycle (ATP<5 RLU) |
**10" HMI with ChemiOS?**
AI-Driven Features:
Quality Sentinel:
| Parameter | Action |
|---|---|
| pH Shift >0.3 | Flow Pause + Alert |
| Density Variance >1% | Formula Recalibration |
Zero-Downtime:
| Component | Alert Threshold |
|---|---|
| Seal Wear | Friction >8N |
| Pump Cavitation | Vibration >4.5mm/s |
Precision Engineering
? Spill-Free Architecture: | **Technology**| **Performance**| |-------------------------|------------------------| | Vacuum Hood| -35Pa ±2Pa| | Coanda Nozzle| 0 Droplet Formation| | Ionized Air Curtain| Static <0.5kV| ? Capping Perfection: 1. ±0.5% Torque Accuracy (5-100 N·m) 2. 0.2mm Thread Defect Detection 3. <3s Cap-Type Changeover ? Industrial Durability: - Tungsten Carbide Contact Points - IP69K Washdown Protection - 100,000-Hour MTBF
? ATEX 2014/34/EU Zone 2 ? FDA 21 CFR 210/211 ? EHEDG EL Class I ? ISO 9001:2015
BASF Chemical Packaging Line:
"After 6 months using CP-3200X:
Output: 85 → 120 Units/Hour (+41%)
Spill Reduction: 98% (1.5L/shift → 0.03L/shift)
Cap Defect Rate: 2.1% → 0.04%
VOC Emissions: ↓96% (Carbon Adsorption)"
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
Our office and workshop
Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance
This is a partial 
service for us
in China.
Over 30 years of experience, every time we produce in
Shanghai, our friends can visit our factory at any time.
Brand components
We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.
Our service
Complete solution provided
Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.
Duty after death
Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.
Technology group
We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
Successful collaboration
Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
packge and delivery
Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose
FAQs
Our in-house designers and engineers have produced countless great designs for customers from different industries
CONTACT US
Skype: fayfaywang1027
QQ: 429682794
Whatsapp: 008618016442021
E-mail: glzoncn@163.com
https://glzon.en.alibaba.com/
cel: +0086 18016442021
