CleanFill Pro CF-2000 Series200L Barrel Filling System for Industrial Washing LiquidsPrecision Detergent Packaging • 25 Drums/Hr • ±0.1% Accuracy • Foam-Free Technology • ATEX/FDA/EHEDG Tri-Compliance
200L Barrel Filling System for Industrial Washing Liquids
Precision Detergent Packaging ? 25 Drums/Hr ? ±0.1% Accuracy ? Foam-Free Technology ? ATEX/FDA/EHEDG Tri-Compliance
| Parameter | CF-2100 (Standard) | CF-2200X (ATEX) | CF-2300F (Food-Grade) |
|---|---|---|---|
| Capacity | 200L (±0.1%) | 200L (±0.15%) | 200L (±0.08%) |
| Throughput | 25 Drums/Hour | 22 Drums/Hour | 20 Drums/Hour |
| Accuracy | ±0.1% Gravimetric | ±0.15% | ±0.08% |
| Viscosity Range | 50-500,000 cP | 100-300,000 cP | 10-1,000,000 cP |
| Foam Control | Vacuum-Assisted Submerged Filling | Same + N? Blanketing | Ultrasonic Defoaming |
| Filling Technology | Servo Piston + Coriolis Meter | ATEX Diaphragm Pump | Peristaltic Pump (FDA) |
| Material Contact | 316L EP (Ra<0.4μm) | Hastelloy C276 | Glass-Lined Path |
| Containment System | TripleShield?:<br>1. -40Pa Hood<br>2. HEPA H14 Filtration<br>3. Inflatable Collar | + Explosion Venting | + VHP Sterilization |
| Capping System | Robotic Torque Control<br>? 30-150 N·m Range<br>? ±0.5% Accuracy<br>? Auto Thread Detection | Magnetic Clutch | Servo Stepper Motor |
| Changeover Time | <90s (Tool-Free) | <110s | <75s |
| Power | 380V/50Hz, 7.8kW | 24VDC Ex ia | 380V/50Hz, 6.5kW |
| Certifications | CE, ISO 9001 | ATEX Zone 2 | FDA 21 CFR 175.300 |
Performance Validation:
| Detergent Type | Viscosity | Foam Height | Industry Standard |
|---|---|---|---|
| Alkaline Cleaner | 450 cP | 0mm | 15-25mm |
| Degreaser | 120,000 cP | 0mm | 10-20mm |
| CIP Chemicals | 80 cP | 0mm | 5-10mm |
| Component | Technology | Precision |
|---|---|---|
| Real-Time Viscometer | In-line Rheometer | ±1% Brookfield |
| Heated Path | PID Control (40-80°C±0.5°C) | 0.1°C Stability |
| Flow Compensation | Adaptive Algorithm | ±0.5% Density Shift |
Industrial Detergents
| Challenge | Innovation | Performance |
|---|---|---|
| Corrosion | PTFE-Lined Zirconium Path | 0.001mm/yr Rate |
| Static Charge | Ionized Air Curtain (10? ions/cm3) | <0.5kV Surface Charge |
| VOC Emission | Activated Carbon Adsorption | 99.95% Recovery |
Food & Pharma Washers
Sanitary Design:
Allergen Control:
| Feature | Certification |
|---|---|
| Color-Coded Parts | SQF Level 3 |
| PCR Testing Port | ISO 16140 Validated |
ATEX Environments
| Safety System | Compliance | Specification |
|---|---|---|
| Nitrogen Inerting | ATEX Zone 2 | O?<8% Concentration |
| Explosion Venting | EN 14797 Standard | 0.5bar Rupture Discs |
| Spark Detection | SIL-2 Certified | 0.1s Response Time |
1. Barrel Auto-Positioning → 2. Vacuum Pre-Conditioning (-0.8bar) → 3. Submerged Filling (±0.1%) → 4. Ultrasonic Defoaming → 5. Torque-Controlled Capping (50 N·m) → 6. Weight Verification → 7. Palletizing
Cycle Time: 144 seconds/barrel
Precision & Safety Excellence
? Zero-Foam Architecture: | **Technology**| **Performance**| |-------------------------|------------------------| | Vacuum Submersion| -0.8bar ±0.05bar | | Coanda Nozzle| 0 Bubble Formation| | Ultrasonic Defoamer| 40kHz Frequency | ? Corrosion Defense: - Zirconium Alloy Contact Points - PTFE-Encapsulated Seals - Ceramic-Coated Agitators ? Industrial Productivity: - 25 Barrels/Hour Sustained Output - <90s Tool-Free Changeover - 99.5% Operational Uptime
? ATEX 2014/34/EU Zone 2 ? FDA 21 CFR 175.300 ? EHEDG EL Class I ? ISO 9001:2015
Unilever Detergent Plant:
"After implementing CF-2100:
Output: 15 → 25 Barrels/Hour (+67%)
Foam-Related Downtime: 8hrs/week → 0
Material Savings: 2.5% → 0.12%
ROI Period: 5.8 months"
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
Our office and workshop
Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance
This is a partial 
service for us
in China.
Over 30 years of experience, every time we produce in
Shanghai, our friends can visit our factory at any time.
Brand components
We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.
Our service
Complete solution provided
Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.
Duty after death
Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.
Technology group
We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
Successful collaboration
Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
packge and delivery
Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose
FAQs
Our in-house designers and engineers have produced countless great designs for customers from different industries
CONTACT US
Skype: fayfaywang1027
QQ: 429682794
Whatsapp: 008618016442021
E-mail: glzoncn@163.com
https://glzon.en.alibaba.com/
cel: +0086 18016442021
