IBC Titan Filler TF-10000 SeriesCustomizable Stainless Steel IBC Filling System100-1000L Capacity • ±0.1% Accuracy • ATEX/Pharma/Food Tri-Compliance • Industry 4.0 IntegrationCore Engineering Innovati
Customizable Stainless Steel IBC Filling System
100-1000L Capacity ? ±0.1% Accuracy ? ATEX/Pharma/Food Tri-Compliance ? Industry 4.0 Integration
Performance Validation:
| Capacity | Filling Time | Accuracy | Residual |
|---|---|---|---|
| 100L | 45s | ±0.08% | <0.05L |
| 500L | 2.5min | ±0.12% | <0.15L |
| 1000L | 4.8min | ±0.15% | <0.3L |
| Layer | Technology | Performance |
|---|---|---|
| Primary Seal | Inflatable Silicone Collar | <0.1mg/m3 Vapor Leak |
| Secondary Barrier | HEPA H14 Filtration (99.97%@0.3μm) | ISO Class 5 Air Quality |
| Tertiary Defense | -50Pa Vacuum Hood | 100% Splash Containment |
| Parameter | TF-1010 (Standard) | TF-1020X (ATEX) | TF-1030P (Pharma) |
|---|---|---|---|
| Capacity Range | 100-1000L (±0.1%) | 100-1000L (±0.15%) | 100-1000L (±0.08%) |
| Flow Rate | 200L/min | 180L/min | 150L/min |
| Accuracy | ±0.1% Gravimetric | ±0.15% | ±0.08% |
| Material Compatibility | Chemicals ? Food ? Pharma ? Petrochemicals | Explosive Liquids | USP Class VI Fluids |
| Filling Technology | Adaptive System:<br>? Servo Piston (1-500,000 cP)<br>? Impeller (50-1M cP) | ATEX Gear Pump | Peristaltic Pump (FDA) |
| Material Contact | 316L/304 SS (Ra<0.4μm) | Hastelloy C276 | 316L EP (Ra<0.2μm) |
| Containment | TripleGuard? System | + Nitrogen Inerting | + SIP/CIP Sterilization |
| IBC Compatibility | Standard/Stackable Totes ? Composite Containers ? UN-Certified | Same | Same + Aseptic Liners |
| Positioning Accuracy | ±1mm (Laser Guided) | ±1.5mm | ±0.8mm |
| Changeover Time | <3min (Tool-Free) | <3.5min | <2.5min |
| Power | 480V/60Hz, 18kW | 24VDC Ex ia | 480V/60Hz, 15kW |
| Certifications | CE, ISO 9001 | ATEX Zone 1/21 | FDA 21 CFR 210/211 |
| Component | Options | Performance Impact |
|---|---|---|
| Filling Head | Piston ? Impeller ? Gear Pump | Viscosity Range: 1-1,000,000 cP |
| Filtration | Bag ? Cartridge ? HEPA H14 | Particle Removal: 0.1-100μm |
| Control System | Siemens PLC ? IoT Edge ? OPC UA | Data Integration Level |
| CIP System | Single-Tank ? Multi-Circuit | Cleaning Time: 15-45min |
| Safety | SIL-2 ? ATEX Zone 0 ? IP69K | Compliance Level |
Chemical Processing
| Feature | ATEX Solution | Certification |
|---|---|---|
| Vapor Control | Nitrogen Blanketing (O?<0.3%) | IECEx IEC 60079-10-1 |
| Corrosion Resistance | Zirconium Lined Path | NACE MR0175 |
| Static Dissipation | Conductive Floor + Wrist Straps | NFPA 77 |
Food & Beverage
Sanitary Design:
Preservation Tech:
| System | Function |
|---|---|
| Deaerator | O?<0.1ppm |
| UV-C Sterilization | 6-log Pathogen Reduction |
Pharmaceuticals
| Component | cGMP Compliance |
|---|---|
| Cleanability | SIP Validation (121°C/30min) |
| Data Integrity | 21 CFR Part 11 + Blockchain |
| Material Safety | USP <797> Certification |
**15" AI HMI with TitanOS?**
Industry 4.0 Features:
Anomaly Detection:
| Parameter | Action |
|---|---|
| Density Shift >1% | Flow Recalibration |
| Temp Variance >2°C | Path Heating Adjustment |
OEE Optimization:
| Metric | Real-Time Control |
|---|---|
| Energy Consumption | 0.1kWh/L Adaptive |
| Seal Wear | >500 Cycles Alert |
| Subsystem | TF-1030P Pharma Grade | TF-1020X ATEX |
|---|---|---|
| Surface Finish | Ra<0.2μm Electropolished | 220 Grit Blasted |
| Seal Material | Platinum-Cured Silicone | Kalrez?6375 |
| Filtration | 0.2μm Sterile Air Filter | Explosion-Proof Vent |
| Connectivity | OPC UA + MQTT | PROFIBUS PA |
? ATEX 2014/34/EU Zone 1/21 ? FDA 21 CFR 210/211 ? EHEDG EL Class I ? ISO 9001:2015 ? ASME BPE-2022 (TF-1030P)
Global Chemical Supplier:
"After deploying TF-1020X for 500L solvent totes:
Output: 15 → 28 Totes/Hour (+87%)
VOC Emissions: ↓98% (Carbon Adsorption)
Accuracy: ±0.8% → ±0.12%
ROI Period: 9 months"
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
Our office and workshop
Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance
This is a partial 
service for us
in China.
Over 30 years of experience, every time we produce in
Shanghai, our friends can visit our factory at any time.
Brand components
We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.
Our service
Complete solution provided
Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.
Duty after death
Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.
Technology group
We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
Successful collaboration
Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
packge and delivery
Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose
FAQs
Our in-house designers and engineers have produced countless great designs for customers from different industries
CONTACT US
Skype: fayfaywang1027
QQ: 429682794
Whatsapp: 008618016442021
E-mail: glzoncn@163.com
https://glzon.en.alibaba.com/
cel: +0086 18016442021
