BagPro TS-20000 SeriesIndustrial Open-Top Bag Filling & Sealing SystemPrecision Automation for Bulk Solids - From Grains to GranulesCore Technology Innovations1. TripleSeal™ Contamination Control*
Industrial Open-Top Bag Filling & Sealing System
Precision Automation for Bulk Solids - From Grains to Granules
Validated Performance:
Dust Emission: <1mg/m3 (vs. OSHA 10mg/m3 limit)
Cross-Contamination Risk: <0.01ppm material carryover
Seal Integrity: >98kPa burst pressure (ASTM F2054)
| Component | Innovation | Performance | Industry Standard |
|---|---|---|---|
| Load Cells | Temperature-Compensated Strain Gauges | ±0.15% Accuracy | ±0.5% |
| Flow Control | AI-Predictive Material Bridging Prevention | 0% Flow Stoppage | 3-8 Stoppages/Hr |
| Residual Control | Pneumatic Scraper + Vacuum Assist | <0.3g Residual Material | 2-5g |
| Parameter | TS-2010 (Standard) | TS-2020F (Food-Grade) | TS-2030X (ATEX) |
|---|---|---|---|
| Bag Capacity | 5-50kg (±0.5%) | 5-50kg (±0.3%) | 5-50kg (±0.6%) |
| Throughput | 45 Bags/Hour | 40 Bags/Hour | 38 Bags/Hour |
| Material Compatibility | Grains ? Fertilizers ? Polymers ? Minerals ? Animal Feed | Food Powders ? Pharma Ingredients | Explosive Dusts ? Chemicals |
| Filling Accuracy | ±0.5% Gravimetric | ±0.3% | ±0.6% |
| Sealing Methods | Heat Seal ? Stitch ? Adhesive Tape ? Zipper | Ultrasonic Seal | Induction Bonding |
| Bag Types | Woven PP ? Paper ? Laminated ? FIBC Liners | Same + Biodegradable | Same + Static-Dissipative |
| Dust Control | -30Pa Hood + Cyclonic Separation | ISO Class 5 Enclosure | Explosion-Proof Filter |
| Material Contact | 304 SS (Ra<0.8μm) | 316L EP (Ra<0.4μm) | Hastelloy C276 |
| Positioning Accuracy | ±0.5mm (Laser Guided) | ±0.3mm (Vision System) | ±1.0mm (Robotic Arm) |
| Changeover Time | <90s (Tool-Free) | <75s | <110s |
| Power | 480V/60Hz, 12kW | 480V/60Hz, 10kW | 24VDC Ex ia |
| Certifications | CE, ISO 9001 | FDA 21 CFR 117 ? HACCP | ATEX Zone 22 |
Food & Agriculture
| Feature | Technology | Certification |
|---|---|---|
| Allergen Control | Color-Coded Change Parts | SQF Level 3 |
| Moisture Barrier | N? Flushing (O?<0.1%) | ISO 22000 |
| Cleanability | CIP/SIP Ready (121°C/30min) | EHEDG EL Class I |
Chemicals & Minerals
Explosion Safety:
Static Control:
| Component | Specification |
|---|---|
| Conductive Path | Surface Resistivity <10? Ω |
| Ionized Air Curtain | 10? ions/cm3 Output |
Pharmaceuticals
| Compliance | Technical Solution |
|---|---|
| cGMP | 316L EP Full Encapsulation |
| Data Integrity | 21 CFR Part 11 Audit Trail |
| Material Traceability | RFID Bag Tracking |
**15" HMI with BagOS?**
AI-Driven Features:
Anomaly Detection:
| Defect | Action |
|---|---|
| Bag Wrinkle >5mm | Seal Pressure Adjustment |
| Material Overflow | Instant Flow Cutoff |
Preventive Maintenance:
| Component | Alert Threshold |
|---|---|
| Heater Degradation | Temp Variance >5°C |
| Conveyor Wear | Vibration >4.5mm/s |
1. Automatic Bag Placement → 2. Collar Engagement & Dust Hood Seal → 3. High-Speed Filling (±0.5%) → 4. Residual Material Purge → 5. Multi-Stage Sealing (Heat/Stitch/Adhesive) → 6. 100% Vision Inspection → 7. Palletizing
Cycle Time: 80 seconds/bag
Cargill Grain Processing Facility:
"After 6 months using TS-2010:
Output: 22 → 45 Bags/Hour (+105%)
Spill Reduction: 1.5kg/day → 0.02kg/day
Seal Failure Rate: 3.2% → 0.05%
ROI Period: 5.8 months"
Precision Engineering Mastery
? Unmatched Sealing Flexibility: | **Sealing Type** | **Speed** | **Strength** | |--------------------|-----------|--------------| | Heat Seal | 8 sec | >35N/15mm| | Stitching | 12 sec| >50N | | Adhesive Tape | 6 sec | >25N/25mm| ? Zero-Contamination Architecture: 1. Isolated Material Zones 2. H14 HEPA Filtration (EN 1822) 3. UV-C Sterilization Tunnel ? Industrial Durability: - Tungsten Carbide Scraper Blades - IP69K Washdown Protection - 100,000-Hour MTBF
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
Our office and workshop
Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance
This is a partial 
service for us
in China.
Over 30 years of experience, every time we produce in
Shanghai, our friends can visit our factory at any time.
Brand components
We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.
Our service
Complete solution provided
Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.
Duty after death
Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.
Technology group
We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
Successful collaboration
Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
packge and delivery
Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose
FAQs
Our in-house designers and engineers have produced countless great designs for customers from different industries
CONTACT US
Skype: fayfaywang1027
QQ: 429682794
Whatsapp: 008618016442021
E-mail: glzoncn@163.com
https://glzon.en.alibaba.com/
cel: +0086 18016442021
