DrumJet Pro DJ-8000 Series200L Automatic Drum Filling Station33 Drums/Hour • ±0.15% Accuracy • Industry 4.0 ReadyProductivity RevolutionTriple Efficiency TechnologyThroughput Comparison:MetricManual S
200L Automatic Drum Filling Station
33 Drums/Hour ? ±0.15% Accuracy ? Industry 4.0 Ready
Triple Efficiency Technology
Throughput Comparison:
| Metric | Manual Station | DJ-8100 | Boost |
|---|---|---|---|
| Hourly Output | 8-10 drums | 33 drums | 230-312% ↑ |
| Daily Capacity | 80 drums (10hr) | 330 drums | 312% ↑ |
| Labor Cost | 3 operators | 0.5 FTE | ↓83% |
| Fill Accuracy | ±3-5% | ±0.15% | 20-33x ↑ |
| Parameter | DJ-8100 (Standard) | DJ-8200X (ATEX) | DJ-8300H (High-Visc) |
|---|---|---|---|
| Capacity | 180-220L (±0.15%) | 180-220L (±0.2%) | 180-220L (±0.18%) |
| Throughput | 33 drums/hour | 30 drums/hour | 28 drums/hour |
| Cycle Time | 1.8 min/drum | 2.0 min/drum | 2.1 min/drum |
| Filling Technology | Dual Mass Flow Meters | ATEX Gear Pumps | Heated Screw Auger |
| Automation Level | Robotic AGV Loading | Same + Gas Detection | Same + Viscosity Control |
| Material Contact | 316L SS + PTFE Lined | Hastelloy C276 | Ceramic-Coated Steel |
| Lid Handling | Vacuum Gripper + Torque Control | Magnetic Sealing | Dual-Servo Capper |
| Power | 480V/60Hz, 15kW | 24VDC Ex ia | 480V/60Hz, 18kW |
| Changeover Time | <3 min (Auto-Tooling) | <4 min | <3 min |
| Footprint (L×W) | 6.5m × 4.2m | 7.0m × 4.5m | 6.8m × 4.3m |
| Certifications | CE, ISO 9001 | ATEX Zone 1 | SIL-3 |
| Component | Innovation | Performance |
|---|---|---|
| Coriolis Meters | 0.05% Accuracy (OIML R117) | ±0.15% Total Error |
| Nozzle Sync | Laser Alignment (±0.5mm) | 99.8% Flow Balance |
| Auto-Calibration | On-the-Fly Density Compensation | Saves 15 min/shift |
Key Metrics:
99.6% Grasp Success Rate
2.5s Transfer Time
0% Drum Damage
iControl 4.0? HMI Dashboard:
| Module | Function | Value Generated |
|---|---|---|
| OEE Live Monitor | Real-Time Efficiency Tracking | ↑12% Uptime |
| Predictive Maintenance | AI Failure Forecasting | ↓85% Unplanned Downtime |
| Energy Optimizer | Adaptive Power Management | ↓35% kWh/Drum |
| Blockchain Trace | Immutable Quality Records | 100% Audit Compliance |
BASF Case Study (Chemical Division):
*"After 6 months with DJ-8100:
Output: 400 → 1,320 drums/day
Labor: 12 → 2 operators
Waste: 3.8% → 0.15%
ROI: 5.2 months"*
Productivity Engineered:
? Dual-Channel Speed: - 33 drums/hour sustained output - 2.5x faster than single-line systems ? Zero-Touch Automation: | Process Step| Time Savings | |-------------------|---------------| | Drum Loading| ↓18 min/hr | | Lid Application | ↓22 min/hr | | Palletizing | ↓35 min/hr | ? Smart Changeover: - RFID-triggered recipe switch - <3 min for product/formula change
Safety & Compliance:
ATEX Zone 1 Certified (IECEx TüV 23.008X)
SIL-3 Safety PLC (IEC 61511)
ISO 14064 Carbon Tracking
? ATEX 2014/34/EU Cat.1 Zone 1 ? CE EN 415-7 ? ISO 9001:2015 ? SIL-3 (IEC 61508)
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
Our office and workshop
Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance
This is a partial 
service for us
in China.
Over 30 years of experience, every time we produce in
Shanghai, our friends can visit our factory at any time.
Brand components
We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.
Our service
Complete solution provided
Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.
Duty after death
Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.
Technology group
We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
Successful collaboration
Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
packge and delivery
Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose
FAQs
Our in-house designers and engineers have produced countless great designs for customers from different industries
CONTACT US
Skype: fayfaywang1027
QQ: 429682794
Whatsapp: 008618016442021
E-mail: glzoncn@163.com
https://glzon.en.alibaba.com/
cel: +0086 18016442021
