Enhanced Productivity and Workflow:The automation and advanced features of a high speed capping machine contribute to increased productivity and optimized workflow. These machines are designed to hand
Ultra-High-Speed Intelligent Capping System
500 CPM ? ±0.3% Torque Accuracy ? Zero Defect ? Industry 4.0 AI Vision
| Parameter | VC-8100 (Standard) | VC-8200X (ATEX) | VC-8300A (Aseptic) |
|---|---|---|---|
| Throughput | 500 Caps/Min | 480 Caps/Min | 450 Caps/Min |
| Torque Accuracy | ±0.3% (0.2-25 N·m) | ±0.4% (0.5-30 N·m) | ±0.25% (0.1-20 N·m) |
| Cap Compatibility | Screw ? Press ? ROPP ? Snap ? Child-Resistant | Same + Safety Caps | Same + Tamper-Evident |
| Cap Diameter Range | 10-150mm | 15-120mm | 8-100mm |
| Bottle Handling | Starwheel + Linear Servo Track | Same + Explosion-Proof Grippers | Magnetic Levitation Conveyor |
| Capping Heads | 12x Servo-Driven (0.005° Resolution) | Same + ATEX Brushless Motors | Ceramic-Coated Heads |
| Vision System | AI-Powered 5D Inspection<br>? 500fps High-Speed Camera<br>? 10μm Defect Detection | Same + IR Thermal Imaging | UV Fluorescence Detection |
| Material Contact | 316L EP (Ra<0.4μm) | Hastelloy C276 | Glass-Lined Path |
| Changeover Time | <60s (Tool-Free) | <70s | <55s |
| Anti-Contamination | HEPA Filtration (ISO Class 4) | Ionized Air Curtain | VHP Sterilization Tunnel |
| Power | 480V/60Hz, 15kW | 24VDC Ex ia | 480V/60Hz, 13kW |
| Certifications | CE, ISO 9001 | ATEX Zone 1 | FDA 21 CFR 210/211 |
Performance Metrics:
| Cap Type | Speed | Accuracy | Defect Detection Rate |
|---|---|---|---|
| 28mm Pharma Screw | 120 CPM | ±0.15% | 99.998% |
| 53mm Beverage Cap | 100 CPM | ±0.22% | 99.995% |
| 89mm Jar Lid | 80 CPM | ±0.28% | 99.992% |
| Technology | Function | Precision |
|---|---|---|
| Hyperspectral Imaging | Material Composition Analysis | 0.1% Foreign Matter Detection |
| Laser Micrometrology | 3D Thread Engagement Scan | ±5μm Seal Gap Measurement |
| AI Predictive Rejection | Defect Trend Forecasting | 99.99% Fault Prevention |
Beverage & Food
| Feature | Technology |
|---|---|
| Micro-Leak Detection | Helium Sniff Test Integration |
| Oxygen Ingress Control | 0.01cc/package/day Sensitivity |
| Pasteurization Survival | 85°C Thermal Shock Testing |
Pharmaceuticals
Aseptic Assurance:
Serialization:
| System | Compliance |
|---|---|
| Blockchain Tracking | DSCSA/EMVO |
| Laser Marking | UDI Code Verification |
Chemicals & Cosmetics
| Component | ATEX Solution |
|---|---|
| Static Dissipation | Ionized Air Curtain (10? ions/cm3) |
| VOC Containment | Activated Carbon Adsorption (99.95%) |
| Corrosion Resistance | Zirconium Oxide Coating |
**15" AI HMI with VisionOS?**
AI-Driven Features:
Anomaly Prevention:
| Defect Type | Proactive Action |
|---|---|
| Cross-Thread Risk | Torque Profile Adjustment |
| Cap Dent Detection | Pressure Reduction |
Self-Optimization:
| Parameter | Auto-Adjustment |
|---|---|
| Line Speed | Bottleneck Prediction |
| Torque Consistency | Viscosity Compensation |
Unmatched Speed & Precision:
? 500 CPM Throughput: - 12 Independent Servo Heads - 0.8s/Bottle Cycle Time - 99.8% Mechanical Uptime ? Military-Grade Accuracy: | **Parameter** | **Performance**| |----------------------|------------------------| | Torque Control| ±0.3% (ISO 20652)| | Height Compensation | ±0.05mm| | Vision Inspection | 10μm Defect Detection | ? Zero-Contamination Architecture: 1. ISO Class 4 Air Shower 2. Material-Specific Head Zones 3. VHP Sterilization Capability
? ATEX 2014/34/EU Zone 1 (VC-8200X) ? FDA 21 CFR 210/211 (VC-8300A) ? EHEDG EL Class I ? ISO 15378 Primary Packaging
Coca-Cola Bottling Plant, Atlanta:
“After deploying VC-8100:
Output: 280 → 500 CPM (+79%)
Reject Rate: 1.2% → 0.03%
Oxygen Ingress: 0.05cc → <0.01cc/package/day
ROI: 4.3 months”
The Pinnacle of Capping Performance
Shanghai Guangzhi VC-8000: Where hyperspeed meets nanoscale precision – sealing 500 caps/minute with ±0.3% torque accuracy and zero defects guaranteed.
Key Advantages:
? 500 CPM: 12-head servo-driven system
? ±0.3% Torque Accuracy: QuantumSync? technology
? AI 5D Vision: 10μm defect detection
? ISO Class 4 Cleanroom: EHEDG EL Class I certified
Validation:
0.18% torque variance for 53mm beverage caps (ISO 20652)
Industry Proof
"Reduced beverage leakage complaints by 99.7% – VC-8100's helium sniff test integration detected micro-leaks undetectable by human inspectors."
**— PepsiCo Quality Assurance Report**
Technical Specifications:
? Material Science: - Silicon Nitride Ceramic Heads (1500 Hv) - Kalrez?6375 Seals (-20°C to 327°C) - Sapphire Laser Windows ? Precision Systems: | **Component** | **Resolution** | |------------------------|--------------------------| | Servo Motor| 0.005° Angular | | Height Sensor| ±0.02mm| | Hyperspectral Camera | 5nm Spectral Resolution |
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
Our office and workshop
Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance
This is a partial 
service for us
in China.
Over 30 years of experience, every time we produce in
Shanghai, our friends can visit our factory at any time.
Brand components
We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.
Our service
Complete solution provided
Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.
Duty after death
Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.
Technology group
We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
Successful collaboration
Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
packge and delivery
Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose
FAQs
Our in-house designers and engineers have produced countless great designs for customers from different industries
CONTACT US
Skype: fayfaywang1027
QQ: 429682794
Whatsapp: 008618016442021
E-mail: glzoncn@163.com
https://glzon.en.alibaba.com/
cel: +0086 18016442021
