IBC Filling Line
As a central component of a filling line with an extensive conveyor system and other peripherals, you can use the IBC filling system.TheIBC filling system is the first choice if you are looking for a
- Brand： glzon
- Model： GZM_1000L
IBC MasterFill MF-10000 Series
Automated IBC Filling Line
End-to-End Automation ? 25 IBCs/Hour ? SIL-3 Safety
Technical Specifications
| Parameter | MF-1010 (Standard) | MF-1020X (ATEX) | MF-1030H (Heavy-Duty) |
|---|---|---|---|
| Capacity | 500-1000L (±0.15%) | 500-1000L (±0.2%) | 500-1000L (±0.18%) |
| Throughput | 25 IBCs/hour | 22 IBCs/hour | 20 IBCs/hour |
| Accuracy | ±0.15% gravimetric | ±0.2% | ±0.18% |
| Viscosity Range | 1-500,000 cP | 5-300,000 cP | 50-1,000,000 cP |
| Automation Level | AGV Loading + Robotic Sealing | Same + Gas Detection | Same + Abrasion Resistance |
| Filling Technology | Dual Coriolis Meters | ATEX Diaphragm Pumps | Heated Screw Conveyor |
| Material Contact | 316L SS + PTFE Lined | Hastelloy C276 | Hardox 500 + Ceramic Coating |
| VOC Control | >99.9% Carbon Adsorption | Thermal Oxidizer (99.99%) | Cryocondensation + Carbon |
| Changeover Time | <5 min (Auto-Tooling) | <7 min | <6 min |
| Power | 480V/60Hz, 18kW | 24VDC Ex ia | 480V/60Hz, 22kW |
| Line Length | 15m | 16m | 17m |
| Certifications | CE, ISO 9001 | ATEX Zone 0 | SIL-3 |
Integrated Line Components
| Module | Function | Technology |
|---|---|---|
| AGV Unloading | Pallet Transfer | Laser SLAM Navigation |
| IBC Cleaning | CIP/SIP Station | 360° Spray Heads (Ra<0.4μm) |
| Filling Station | Precision Dosing | Mass Flow Coriolis (±0.15%) |
| Headspace Control | N? Purging | O?<0.5% Guarantee |
| Sealing System | Lid Placement & Torque | Servo-Driven Magnetic Gripper |
| Palletizing | Robotic Stacking | Fanuc M-20iD (0.02mm Accuracy) |
| Quality Control | Leak & Weight Verification | Helium Sniffer + Load Cells |
Core Innovations
1. SyncFlow? Dual-Channel Filling
Performance Metrics:
| Metric | Performance | Industry Standard |
|---|---|---|
| Fill Speed | 300 L/min/nozzle | 150-200 L/min |
| Weight Variance | ±0.8% | ±2.5% |
| Flow Balance | 99.5% | 92-95% |
2. SmartSeal? Containment System
Triple Barrier Protection:
Inflatable PTFE Gasket
Vapor Recovery Hood (99.9% capture)
Negative Pressure Enclosure (-15Pa)
Leak Performance:
Test Method Result Helium Leak Test <10?? mbar·L/s Bubble Emission Test 0 Bubbles/min (ISO 5208)
Industry-Specific Solutions
Chemicals & Solvents
| Feature | Specification |
|---|---|
| ATEX Zone 0 | Pressurized Cabinets (+50Pa) |
| Cross-Contamination | Dedicated Fluid Paths |
| Corrosion Resistance | Zirconium Flow Path |
Food & Pharma
EHEDG-Validated Design (EL Class I)
21 CFR Part 11 Data Integrity
Allergen Control Protocols
Paints & Coatings
| Challenge | Solution |
|---|---|
| Color Consistency | In-line Spectrophotometer (ΔE<0.4) |
| Settling | Pulsed Flow Agitation |
| Skin Formation | N? Blanketing (O?<0.3%) |
Smart Control Ecosystem
15" IIoT HMI with LineOS?
AI-Driven Features:
Anomaly Detection:
Parameter Action Flow Imbalance >1% Auto-Calibration Seal Leak >0.1ml/min Emergency Shutdown Energy Optimization:
Mode Savings Idle 85% Power Reduction Partial Load Frequency Control
Certifications
? ATEX 2014/34/EU Cat.1 Zone 0 ? FDA 21 CFR 110/117 ? ISO 9001:2015 ? CE EN 415-7 ? SIL-3 (IEC 61511)
Operational Workflow
1. AGV IBC Infeed → 2. Auto-CIP Cleaning → 3. N? Purging (O?<0.5%) → 4. Dual-Nozzle Filling (±0.15%) → 5. Lid Sealing (20-60 N·m) → 6. Helium Leak Test → 7. Robotic Palletizing → 8. Blockchain Documentation
Cycle Time: 2.4 min/IBC
Performance Validation
BASF Antwerp Report:
*"After 12 months operation:
Output: 15 → 25 IBCs/hour (+67%)
Product Loss: 1.8% → 0.05%
VOC Emissions: ↓99.9% (EPA Method 21)
ROI: 8 months"*
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
Our office and workshop
Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance
This is a partial 
service for us
in China.
Over 30 years of experience, every time we produce in
Shanghai, our friends can visit our factory at any time.
Brand components
We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.
Our service
Complete solution provided
Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.
Duty after death
Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.
Technology group
We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
Successful collaboration
Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
packge and delivery
Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose
FAQs
Our in-house designers and engineers have produced countless great designs for customers from different industries
1
Can we get your free samples?
Samples can be offered for free. But courier cost for the samples should be at buyer's account.
2
Can you print our LOGO in flatware set?
Yes.we can print the logo on the flatware set as your requirements.Embossed, laser,stamped and engraved are available.
3
How long is the delivery time of sample?
Samples from stock can be sent within 1-3 days. New produced samples will be sent within 5-15 days.
4
Is there any MOQ for what I purchase?
Yes, we have MOQ for mass production. Different item with different package has different MOQ. Please contact us for more details.
5
Do you accept OEM or ODM services?
OEM and ODM are accepted!
6
What is 18-10 Stainless Steel Flatware?
18-10 refers to the composition of stainless steel. It contains 18% chromium and 10% nickel for excellent strength and corrosion resistance.
CONTACT US
Skype: fayfaywang1027
QQ: 429682794
Whatsapp: 008618016442021
E-mail: glzoncn@163.com
https://glzon.en.alibaba.com/
cel: +0086 18016442021