220L Chemical Drum Filling Machine with Corrosion-Resistant Structure
Shanghai Guangzhi’s 220L drum filler handles HCl/H?SO?/solvents with Hastelloy structure. ±0.1% accuracy, vapor recovery & SIL3 safety. 15 drums/hour.
- Brand： glzon
- Model： GZM_200L
Product Essence: Defying Corrosion, Ensuring Precision
Shanghai Guangzhi Automation’s 220L Chemical Drum Filler masters the most aggressive chemicals – hydrochloric acid, sulfuric acid, ketones, and chlorinated solvents – with a Hastelloy C276/PVDF structural core. Engineered for ATEX Zone 1 environments, it delivers ±0.1% filling accuracy at 15 drums/hour while eliminating emissions through closed-loop vapor recovery and SIL3-rated safety controls.
Core Anti-Corrosion Technology
1. Military-Grade Material Science
| Component | Material | Chemical Resistance |
|---|---|---|
| Contact Surfaces | Hastelloy C276 | HCl ≤37%, H?SO? ≤98%, Cl? (wet) |
| Seals & Gaskets | Kalrez? 6375 + PTFE Encapsulated | All organic solvents, ozone |
| Frame Armor | FRP-PVDF Composite | UV/chemical splash protection |
2. Hazard-Controlled Filling
Negative-Pressure Loading:
Sealed drum adapter with dual O-rings
Vapor recovery efficiency ≥99.97% (EPA Method 21)
Static Dissipation:
Conductive fill heads (<10? Ω)
Grounding verification pre-fill
Inerting System:
Nitrogen purge (O? <0.5%)
Pressure-regulated blanket
3. Extreme Environment Resilience
ATEX Zone 1 Certified:
Ex d IIC T4 pressurized panels
Fiber-optic intrinsic safety circuits
IP66/IP67 Rating:
Submersible electronics (temporary immersion)
Salt spray resistance (ISO 9227 NSS 1000h)
Technical Specifications
| Parameter | Specification |
|---|---|
| Filling Range | 50-220L (±0.1%) |
| Flow Rate | 100-200 L/min |
| Accuracy | ±0.1% (Coriolis mass flow) |
| Drum Compatibility | 220L (?585mm) steel/PE |
| Viscosity Range | 0.5-50,000 cP |
| Power Supply | 380V/50Hz, 7.2kW (24VDC ATEX) |
| Vapor Recovery | ≥99.97% (TA Luft Standard) |
| Safety Integrity | SIL3 (IEC 61511) |
| Footprint (L×W×H) | 3200×1800×2500mm |
Chemical-Specific Engineering
| Chemical | Specialized Feature |
|---|---|
| 37% HCl | Electro-polished Hastelloy C22 nozzles |
| 98% H?SO? | Borosilicate glass level sensors |
| Acetone/Toluene | Explosion-proof peristaltic pumps |
| Sodium Hypochlorite | Titanium alloy flow meters |
Smart Safety Ecosystem
Triple-Redundant Protection
Leak Detection:
Laser vapor sensors (≥1ppm alarm)
Floor moisture sensors
Emergency Response:
Pressure loss
Grounding fault
O? >1%
Auto shutoff on:
Data Forensics:
10-year encrypted audit trail
Blockchain incident logging
Operational Impact
German Chemical Plant Case:
Challenge: Monthly nozzle failures filling 70% HNO?
Solution: Hastelloy C276 filler with Kalrez seals
Results:
? Zero component failures in 24 months
? 99.98% vapor capture
? ROI in 11 months
Global Compliance & Upgrades
Certifications:
ATEX 2014/34/EU (Zone 1)
PED 2014/68/EU Category IV
ASME BPE-2022 (Bio-Pharma Option)
NACE MR0175 (Sulfide Stress Cracking)
Critical Upgrades:
| Module | Function |
|---|---|
| Robotic Drum Handler | Auto-lid placement & sealing |
| Cryogenic Cooling | For low-boiling solvents (-40°C) |
| Aseptic Barrier | ISO Class 5 cleanroom compatibility |
| AR Maintenance | HoloLens-guided repairs |
Support & Service
24/7 Hazardous Response Team
Global Hotline: Satellite-connected technical support
Critical Spares Program:
Hastelloy nozzles/seals
Ex-proof sensors
Vapor membranes
Delivery ≤48h from Shanghai/Houston/Rotterdam hubs
Digital Twin Integration
Real-time corrosion monitoring:
Electrochemical noise sensors
Wall thickness ultrasonics
Predictive replacement alerts
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
Our office and workshop
Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance
This is a partial 
service for us
in China.
Over 30 years of experience, every time we produce in
Shanghai, our friends can visit our factory at any time.
Brand components
We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.
Our service
Complete solution provided
Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.
Duty after death
Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.
Technology group
We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
Successful collaboration
Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
packge and delivery
Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose
FAQs
Our in-house designers and engineers have produced countless great designs for customers from different industries
1
Can we get your free samples?
Samples can be offered for free. But courier cost for the samples should be at buyer's account.
2
Can you print our LOGO in flatware set?
Yes.we can print the logo on the flatware set as your requirements.Embossed, laser,stamped and engraved are available.
3
How long is the delivery time of sample?
Samples from stock can be sent within 1-3 days. New produced samples will be sent within 5-15 days.
4
Is there any MOQ for what I purchase?
Yes, we have MOQ for mass production. Different item with different package has different MOQ. Please contact us for more details.
5
Do you accept OEM or ODM services?
OEM and ODM are accepted!
6
What is 18-10 Stainless Steel Flatware?
18-10 refers to the composition of stainless steel. It contains 18% chromium and 10% nickel for excellent strength and corrosion resistance.
CONTACT US
Skype: fayfaywang1027
QQ: 429682794
Whatsapp: 008618016442021
E-mail: glzoncn@163.com
https://glzon.en.alibaba.com/
cel: +0086 18016442021