Industrial asphalt drum filler: 200L filling at ±0.5% accuracy for 320°C bitumen. Auto metering, steam-jacketed & ATEX certified. 15 drums/hour. API/ASME compliant.
Precision Meets Extreme Conditions
Shanghai Guangzhi AD-200 masters the world's toughest filling challenge – transferring 200L of 320°C asphalt into drums at ±0.5% mass accuracy via ceramic-coated Coriolis meters, steam-jacketed flow paths, and explosion-proof controls. Engineered for road construction, roofing, and refinery operations, it eliminates clogging, fumes, and measurement errors while achieving 15 drums/hour in Zone 1 hazardous environments.
| Component | Technology | Performance |
|---|---|---|
| Ceramic-Lined Flow Path | Al?O?-ZrO? coating (1600°C rating) | Zero degradation @ 320°C |
| Triple-Jacket Heating | Steam/Thermal oil/Electric tracing | ±1°C temp control |
| Coriolis Mass Flow Meter | Hastelloy C-22 sensor | ±0.2% density compensation |
| Auto-Purge System | Nitrogen flush between fills | Oxygen <0.5% to prevent ignition |
Critical Safety Features:
ATEX Zone 1 Certification:
| Component | Protection Level |
|---|---|
| Control Cabinet | Ex d IIC T4 |
| Sensors | Ex ia IIB+H2 T135°C |
Emergency Protocols:
Auto-shutdown on temp >330°C
Pressure relief valves @ 25 bar
| Parameter | AD-210 Standard | AD-220X ATEX | AD-230M Marine |
|---|---|---|---|
| Capacity | 200L (±0.5%) | 200L (±0.7%) | 200L (±0.6%) |
| Temp Range | 150-320°C | 150-320°C | 150-300°C |
| Viscosity Handling | Up to 500,000 cP | Same | Up to 300,000 cP |
| Flow Rate | 5-30 L/min | 5-25 L/min | 5-28 L/min |
| Material Contact | Inconel 625 + Ceramic | Same | 316Ti + Ceramic |
| Power | 480V/60Hz, 18kW | 24VDC Ex ia | 440V/60Hz, 22kW |
| Steam Consumption | 50kg/h @ 10bar | 45kg/h @ 10bar | 55kg/h @ 10bar |
| Nitrogen Use | 15 L/min | 20 L/min | 18 L/min |
| Throughput | 15 drums/hour | 12 drums/hour | 14 drums/hour |
| Footprint (L×W×H) | 3200×1800×2500mm | 3500×1900×2600mm | 3300×1800×2700mm |
Road Construction
Mobile skid-mounted version
Quick-coupling for tanker trucks
Auto-viscosity adjustment for PMB
Refinery Terminal
API 650 compliant overfill protection
Reid Vapor Pressure monitoring
Blockchain batch logging
Roofing Material
Polymer-modified asphalt compatibility
Fiber additive injection port
Low-fume formulation mode
Marine Asphalt
DNV-GL certified
Salt spray resistance (ISO 9227)
Motion compensation (pitch/roll ≤5°)
10" HMI with Asphalt Intelligence
Key Modules:
Viscosity-Temp Profiling:
Auto-adjusts flow based on Arrhenius equation
Carbon Footprint Tracker:
| Parameter | Optimization |
|---|---|
| Steam consumption | AI reduces by 15% |
| N? usage | Smart purge cycle |
Digital Twin:
Simulates thermal stress on components
Global Road Builder Case:
Challenge: Manual filling caused 3% waste + safety incidents
Solution: AD-210 with auto metering + fume control
Results:
? ±0.5% accuracy for $1.2M/year savings
? Zero vapor ignition incidents
? ROI: 8 months
Global Compliance:
ATEX 2014/34/EU (Zone 1)
API Std 650 (Overfill Protection)
ASME B31.3 (Process Piping)
DNV-GL Marine Certification
Advanced Modules:
| Module | Function |
|---|---|
| Robotic Drum Handler | Auto loading/sealing (10 drums/hr) |
| VOC Abatement | Thermal oxidizer integration |
| AR Safety Training | HoloLens hazard simulation |
| Bitumen Quality QC | In-line penetration test |
24/7 Asphalt Hotline:
Remote diagnostics via satellite link
Critical Spares Dispatch ≤72h:
Ceramic flow tubes
Steam tracing kits
Ex-rated sensors
Performance Warranty:
3-year thermal component coverage
| Failure Mode | Response Time |
|------------------------|------------------------|
| Temp control loss | 4hr remote fix guarantee |
| Accuracy drift >0.8% | On-site recalibration |
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
Our office and workshop
Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance
This is a partial 
service for us
in China.
Over 30 years of experience, every time we produce in
Shanghai, our friends can visit our factory at any time.
Brand components
We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.
Our service
Complete solution provided
Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.
Duty after death
Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.
Technology group
We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
Successful collaboration
Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
packge and delivery
Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose
FAQs
Our in-house designers and engineers have produced countless great designs for customers from different industries
CONTACT US
Skype: fayfaywang1027
QQ: 429682794
Whatsapp: 008618016442021
E-mail: glzoncn@163.com
https://glzon.en.alibaba.com/
cel: +0086 18016442021
