Precision IBC filler for 1000L totes with ±0.1% weighing accuracy. ATEX option, corrosion-proof construction & multi-chemical compatibility. 20 fills/hour.
Shanghai Guangzhi Automation’s 1000L IBC Weighing Filler delivers ±0.1% gravimetric accuracy for water, fertilizers, and pesticides in 1000L IBC totes. Engineered with material-specific flow paths, vapor recovery systems, and ATEX Zone 1 compliance, it achieves 20 fills/hour while preventing cross-contamination, crystallization, and hazardous emissions.
1. Smart Weighing & Flow Control
| Technology | Performance |
|---|---|
| Load Cell System | OIML R60 Class III (±0.1% accuracy) |
| Adaptive Flow Control | 50-500 L/min adjustable flow |
| Viscosity Compensation | 1-50,000 cP range |
| Auto Tare Function | ±0.05kg container weight deduction |
2. Material-Specific Engineering
| Medium | Guangzhi Solution |
|---|---|
| Water | Low-cost SS304 flow path |
| Fertilizer | Heated jackets (40°C) anti-crystallization |
| Pesticide | Hastelloy C276 + PTFE seals (resists organophosphates) |
| Corrosive Acids | Electro-polished 316L + vapor recovery |
3. Hazard Defense Ecosystem
ATEX Zone 1 Option:
Ex d IIC T4 pressurized cabinets
Intrinsically safe sensors (Ex ia)
Vapor Containment:
Dual-seal filling head + nitrogen blanket
≥99% vapor capture (EPA Method 21)
Emergency Systems:
Spill containment tray (500L capacity)
Auto-shutoff on leak detection
| Parameter | Water Model | Chemical Model |
|---|---|---|
| Filling Range | 500-1000L (±0.1%) | 500-1000L (±0.15%) |
| Filling Speed | 25 fills/hour | 20 fills/hour |
| Max Viscosity | 1,000 cP | 50,000 cP |
| Material Contact | SS304 | Hastelloy C276/PTFE |
| Power | 380V/50Hz, 3.5kW | 380V/50Hz, 4.8kW |
| Air Consumption | 100 L/min @ 0.6MPa | 120 L/min @ 0.6MPa |
| Accuracy | ±0.1% of setpoint | ±0.15% of setpoint |
| Footprint (L×W×H) | 3500×2500×3200mm | 3500×2500×3200mm |
Fertilizer Filling
Anti-Salting System:
Rinsing nozzles post-fill
Vibrating screen for crystal prevention
pH Monitoring:
Real-time acidity alerts
Pesticide Packaging
Decontamination Cycle:
Solvent flush + steam sterilization
Static Control:
Conductive flooring (<10? Ω)
Water Filling
High-Speed Mode:
800 L/min flow rate
Low-Cost Configuration:
Polypropylene components
10" HMI with Chemical Database
Pre-Set Recipes:
50+ chemical profiles (e.g., glyphosate, urea solution)
Auto-adjusts viscosity/temperature parameters
Real-Time Analytics:
OEE dashboard (uptime/fill accuracy)
Vapor recovery efficiency
Predictive maintenance alerts
Blockchain Traceability:
Batch records compliant with REACH/CLP
Industry 4.0 Integration
OPC UA connectivity to SCADA/MES
Remote calibration via VPN
Digital twin for fill simulation
German Agrochemical Plant:
Reduced pesticide filling errors from ±1.5% to ±0.12%
Eliminated 100% vapor emissions
ROI in 8 months via reduced waste & fines
Certifications:
ATEX 2014/34/EU (Zone 1)
OIML R60 Class III
CE PED 2014/68/EU
ISO 9001:2015
Critical Options:
| Module | Function |
|---|---|
| Inline Density Meter | Real-time SG adjustment (±0.001) |
| X-Ray Fill Check | Void/contaminant detection |
| Robotic Tote Handling | Auto-load/unload integration |
| AR Maintenance Guide | HoloLens-assisted seal replacement |
24/7 Chemical Sector Support:
Remote diagnostics via IIoT gateway
Critical Spares Dispatch ≤48h:
Hastelloy filling nozzles
Load cells
Vapor membranes
On-Site Validation:
Weights & Measures certification
Leak testing (ISO 15848-1)
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
Our office and workshop
Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance
This is a partial 
service for us
in China.
Over 30 years of experience, every time we produce in
Shanghai, our friends can visit our factory at any time.
Brand components
We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.
Our service
Complete solution provided
Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.
Duty after death
Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.
Technology group
We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
Successful collaboration
Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
packge and delivery
Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose
FAQs
Our in-house designers and engineers have produced countless great designs for customers from different industries
CONTACT US
Skype: fayfaywang1027
QQ: 429682794
Whatsapp: 008618016442021
E-mail: glzoncn@163.com
https://glzon.en.alibaba.com/
cel: +0086 18016442021
