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Semi-Auto 10L Bottom Load Filler for Viscous Liquids (Shampoo/Detergent/Syrup) with Anti-Drip Nozzle & Speed-Adjustable Pump

2025-04-25 11:27:26 glzon

Semi Automatic Machine

The Semi-Auto 10L Bottom Load Filler for Viscous Liquids is a specialized filling machine designed for handling thick, viscous products like shampoo, detergent, syrup, and other similar liquids. Its bottom-load design, anti-drip nozzle, and speed-adjustable pump ensure precise, efficient, and mess-free filling operations. Below is a detailed overview of its features, benefits, applications, and key considerations.


Key Features:

  1. Bottom Loading Design:

    • Suitable for filling containers from the bottom up, reducing air pockets and ensuring consistent product quality.

    • Ideal for viscous liquids that may trap air during filling.

  2. 10L Capacity:

    • Designed for filling containers up to 10 liters (e.g., bottles, jars, or pails).

    • Customizable for smaller or larger volumes based on requirements.

  3. Viscous Liquid Handling:

    • Engineered to handle high-viscosity products (e.g., shampoo, detergent, syrup, honey, etc.) without clogging or inconsistency.

    • Compatible with both Newtonian and non-Newtonian liquids.

  4. Anti-Drip Nozzle:

    • Precision-engineered nozzle prevents dripping or leakage after filling, minimizing product waste and maintaining cleanliness.

    • Adjustable nozzle height and diameter for compatibility with various container sizes.

  5. Speed-Adjustable Pump:

    • Variable-speed pump allows customization of filling speeds to match product viscosity and container size.

    • Ensures smooth and controlled flow, reducing splashing or foaming.

  6. Semi-Automatic Operation:

    • User-friendly interface with manual controls for easy setup and operation.

    • Operator places the container under the nozzle, and the machine initiates filling automatically.

  7. High Accuracy:

    • Precise filling with ±0.5% accuracy, ensuring consistent volumes and reducing product waste.

    • Suitable for applications requiring strict volume control.

  8. Hygienic Design:

    • Constructed from stainless steel (304/316) for durability, corrosion resistance, and ease of cleaning.

    • Compliant with food, pharmaceutical, and cosmetic industry standards.

  9. Safety Features:

    • Overfill protection to prevent spillage and product loss.

    • Emergency stop buttons and safety interlocks for operator protection.

    • Grounding and static-dissipative materials to prevent sparks or electrical hazards.

  10. Customizable Speed and Flow Rate:

    • Adjustable flow rates and filling speeds to accommodate different products and container sizes.

    • Suitable for both fast and slow filling applications.

  11. Data Logging (Optional):

    • Optional data logging for tracking fill volumes, batch numbers, and operator activity.

    • Compatible with PLC systems and can be integrated into larger automation workflows.


Benefits:

  • Efficiency: Semi-automatic operation reduces labor costs while maintaining high throughput.

  • Precision: High accuracy and anti-drip technology minimize product waste and ensure consistent fill volumes.

  • Versatility: Suitable for a wide range of viscous liquids and container sizes, making it adaptable to various industries.

  • Safety: Robust safety features protect operators and prevent product contamination.

  • Cost-Effective: Reduces downtime and increases productivity, maximizing return on investment.


Applications:

  • Personal Care: Filling shampoo, conditioner, lotion, or hair mask into bottles or jars.

  • Household Products: Packaging detergent, dish soap, or cleaners into containers.

  • Food and Beverage: Filling syrup, honey, sauces, or dressings into bottles or jars.

  • Pharmaceuticals: Packaging viscous medications or creams into containers.

  • Chemical Industry: Filling adhesives, lubricants, or other viscous chemicals into drums or IBCs.

  • Cosmetic Industry: Filling creams, gels, or serums into jars or bottles.


Operation Steps:

  1. Container Placement:

    • The operator manually places the container under the filling nozzle.

  2. Automatic Filling:

    • The machine detects the container and initiates filling using the speed-adjustable pump.

    • The bottom-load design ensures smooth and consistent filling without air pockets.

  3. Precision Stopping:

    • The machine stops filling once the desired volume is reached, ensuring accuracy and minimal spillage.

  4. Anti-Drip Function:

    • The anti-drip nozzle prevents leakage after filling, keeping the work area clean.

  5. Container Removal:

    • The filled container is removed, and the next one is placed for continuous operation.

  6. Cleaning and Maintenance:

    • The machine is easily cleaned between batches to prevent cross-contamination.

    • Routine maintenance ensures optimal performance and longevity.


Why Choose This Machine?

The Semi-Auto 10L Bottom Load Filler for Viscous Liquids offers a reliable, efficient, and precise solution for filling thick, viscous products into containers of various sizes. Its bottom-load design, anti-drip nozzle, and speed-adjustable pump make it ideal for industries requiring high accuracy and minimal waste. Whether you’re in the personal care, food, pharmaceutical, or chemical sectors, this machine provides a cost-effective way to meet your production needs.

For customization or technical assistance, consult with suppliers like GLZON or other reputable manufacturers to ensure the machine meets your specific requirements.

Immediate Order:

Website: http://m.22694.cn/product/drumfillingmachines-en.html

Alibaba: https://www.alibaba.com/product-detail/High-Speed-Drum-Filling-Machine-Automatic_1601405682760.html?spm=a2747.product_manager.0.0.515e2c3cjNCu3K

China Manufacturing Co Ltd.: https://fillingmachinecn.en.made-in-china.com

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