Reliable IBC Tote Filling System for Bulk Liquid Handling
Reliable IBC Tote Filling System: Bulk Liquid Handling Solution
Key Features
High-Capacity Filling
IBC Compatibility: Designed for 180–330 gallon (or larger) IBC totes, with adjustable fill heights and volumes.
Simultaneous Filling: Multi-nozzle systems allow filling multiple IBCs at once, maximizing throughput.
Precision Filling Technology
Gravimetric or Mass Flow Metering: ±0.1% accuracy using load cells for critical bulk applications (e.g., chemicals, pharmaceuticals).
Volumetric Mode: Preset volume dispensing for consistent results in less critical applications.
No-Drip Nozzles: Self-closing nozzles prevent spills and leaks during and after filling.
Material Versatility & Durability
Stainless Steel Construction: 304/316 grade stainless steel for corrosion resistance in harsh environments.
Chemical-Resistant Hoses: Options for PTFE, Viton, FKM, or NBR seals to handle acids, solvents, oils, and more.
ATEX/IECEx Certification: Available for hazardous environments (on request).
Smart Automation & Safety
Touchscreen HMI: Easy programming of fill parameters, recipe storage, and batch tracking.
Static Grounding & ESD Protection: Ensures safe operation with flammable or explosive liquids.
Vapor Extraction Arm: Captures fumes at the fill point, directing them to a scrubber or ventilation system.
Flexibility & Customization
Adjustable Fill Speed: Adapts to viscous liquids (e.g., syrups, oils) or fast-flowing products.
Nitrogen Blanketing: Option to purge containers with inert gas to prevent oxidation or contamination.
Modular Design: Easily integrates with conveyors, capping machines, or labeling systems.
How It Works
Container Placement: IBC totes are positioned under the filling nozzles (automated positioning available as an option).
Smart Filling: The machine dispenses the preset weight or volume of liquid, using sensors to ensure accuracy.
No-Drip Cutoff: Nozzles automatically close at the correct level to prevent overfilling or spillage.
Completion Alert: LEDs, alarms, and/or HMI notifications indicate filling is complete.
Benefits
Unmatched Accuracy: Gravimetric mode ensures precise batch weights, minimizing giveaway and ensuring compliance with industry standards.
High Productivity: Simultaneous filling of multiple IBCs reduces labor and cycle time by up to 75%.
Operator Safety: No-spill technology, static grounding, and fume extraction protect against spills, leaks, and harmful vapors.
Corrosion Resistance: Stainless steel and optional Hastelloy construction ensure longevity in aggressive environments.
Data-Driven Insights: IoT connectivity enables remote monitoring and predictive maintenance, reducing downtime.
Applications
Chemicals: Acids, solvents, bases, and specialty chemicals.
Food & Beverage: Syrups, oils, sauces, and high-viscosity ingredients.
Pharmaceuticals: APIs, bulk actives, and intermediates.
Industrial: Lubricants, coatings, adhesives, and petrochemicals.
Customization Options
Filling System: Choose between volumetric, gravimetric, or hybrid systems.
Materials: Stainless steel, Hastelloy, or other corrosion-resistant alloys.
Certifications: ATEX, ISO, and CE compliance for hazardous environments.
Additional Features:
Nitrogen blanketing for oxygen-sensitive products.
Data logging for traceability and batch reporting.
Integration with conveyors, palletizing systems, or labeling machines.
Why Choose This System?
Precision & Consistency: Gravimetric accuracy ensures every IBC meets your exact specifications.
Safety First: No-spill technology, static grounding, and fume extraction minimize risks in hazardous environments.
Future-Proof Design: Scalable, modular, and upgradeable to adapt to evolving needs.
Corrosion Resistance: Stainless steel and optional Hastelloy construction ensure longevity in aggressive environments.
Supplier Considerations
Choose a supplier with:
Expertise: Proven experience in chemical, food, pharmaceutical, and industrial applications.
Customization Capabilities: Ability to tailor the system to your specific needs.
Support: Installation, training, maintenance, and spare parts availability.
Certifications: ATEX, ISO, and CE compliance for safety and quality assurance.
The IBC Tote Filling System is designed for high-performance bulk liquid handling operations. With its precision, safety features, and scalability, it’s the ideal solution for industries requiring reliable, efficient, and compliant filling of IBC totes. Whether you’re handling corrosive chemicals, volatile solvents, or viscous liquids, this system ensures optimal productivity, operator safety, and regulatory compliance.
Immediate Order:
Website: http://m.22694.cn/product/drumfillingmachines-en.html
China Manufacturing Co Ltd.: https://fillingmachinecn.en.made-in-china.com
