Bucket Paint Filling Machine Semi Automatic and Automatic Paint Filling Systems 2
Bucket Paint Filling Machine: Semi-Automatic & Automatic Systems
Overview
The Bucket Paint Filling Machine is designed for efficient, precise, and safe filling of paints, coatings, adhesives, and other viscous liquids into buckets (5L to 30L). Available in both semi-automatic and fully automatic configurations, these systems cater to small-scale operations or high-volume production lines. They ensure accurate fill levels, minimize product waste, and comply with safety standards for hazardous materials.
System Options
1. Semi-Automatic Paint Filling Machine
Operation: Manual loading/unloading of buckets; automated filling.
Key Features:
Precision Filling: ±0.5% accuracy via flow meters or weight cells.
Adjustable Speed: Controlled filling to prevent foaming or splashing.
Nozzle Design: Drip-free nozzles reduce spillage and mess.
Viscosity Handling: Suitable for medium-to-high viscosity liquids (e.g., paints, adhesives).
Safety: Spill containment trays, emergency stop buttons, and ATEX options for flammable environments.
Ideal For: Small to medium-scale operations, contract manufacturers, or startups.
2. Fully Automatic Paint Filling System
Operation: Integrated conveyor, automated bucket indexing, filling, and capping.
Key Features:
High Throughput: Up to 15-20 buckets per minute (depends on viscosity).
Touchscreen HMI: Programmable for multiple bucket sizes, fill volumes, and products.
Automated Lidding: Optional press-on lid sealing or crimping.
Viscosity Management: Heated hoppers or pumps for temperature-sensitive paints.
Nitrogen Blanketing: Prevents foaming, oxidation, or contamination.
Weight-Based Filling: Load cells for density-variable products.
Cleaning: CIP (Clean-in-Place) or quick-release nozzles for easy maintenance.
Ideal For: Large-scale production, high-volume manufacturers, and industrial facilities.
Key Benefits
Accuracy: Ensures consistent fill levels, reducing overfill/underfill and product waste.
Speed: Automated systems handle up to 15+ buckets per minute, boosting productivity.
Safety: Drip trays, fume extraction, and ATEX/IECEx certifications for hazardous areas.
Versatility: Compatible with various bucket sizes (5L to 30L) and materials (plastic, metal).
Customization: Options for nitrogen blanketing, heated hoppers, and RFID tracking.
Compliance: Meets OSHA, ISO, and industry standards for paint and chemical handling.
Applications
Paints & Coatings: Water-based, solvent-based, and specialty paints.
Adhesives & Sealants: High-viscosity industrial adhesives.
Oils & Lubricants: Engine oils, greases, and automotive fluids.
Chemicals: Solvents, thinners, and hazardous liquids.
Optional Features
Vacuum Filtration: Removes air bubbles or contaminants before filling.
Riser Rings: Minimizes splash and foaming during filling.
Barcode/RFID Tracking: Logs batch numbers, expiration dates, and traceability data.
Multi-Head Filling: Parallel nozzles for higher throughput (up to 4x speed increase).
Chemical-Resistant Materials: Stainless steel (304/316L), Hastelloy, or PTFE coatings.
Automatic Palletizing: Seamless integration with robotic or manual palletizing systems.
Clean-in-Place (CIP): Automated cleaning cycles for hygiene-critical applications.
How It Works
Bucket Placement: Manual (semi-auto) or automatic (conveyor) loading of buckets.
Filling Process:
The nozzle descends into the bucket.
A metering pump or mass flowmeter dispenses the precise volume of paint.
The nozzle retracts, and excess product is reclaimed (optional).
Sealing: Optional automated capping or lid pressing.
Discharge: Filled buckets move to downstream processes (e.g., labeling, palletizing).
Why Choose This System?
Reliability: Robust design with minimal maintenance requirements.
Scalability: Easily expandable for future production needs.
Expert Support: Custom engineering, installation, and lifetime technical support.
Contact Us for a customized solution tailored to your specific paint filling needs!
Immediate Order:
Website: http://m.22694.cn/product/drumfillingmachines-en.html
China Manufacturing Co Ltd.: https://fillingmachinecn.en.made-in-china.com
