Automatic Corrosion-resistant Shampoo Filling Production Line
The Automatic Corrosion-Resistant Shampoo Filling Production Line is a high-efficiency, precision-engineered system designed to handle the challenges of filling corrosive or acidic liquids like shampoo. Below is a comprehensive overview of its features, applications, benefits, and technical specifications.
Key Features:
Corrosion-Resistant Materials:
Stainless Steel Construction: Made from 304/316L stainless steel (or higher grades) to resist corrosion from acidic or alkaline shampoo formulations.
Chemical-Resistant Coatings: Optional coatings (e.g., PTFE, epoxy) for added protection against aggressive chemicals.
Automatic Filling System:
High-Precision Sensors: Level sensors (e.g., radar, ultrasonic) ensure accurate filling volumes with ±0.5% accuracy.
Weight-Based Filling: Integrated load cells for precise weight-based filling, reducing giveaway and waste.
Adjustable Filling Speeds: Suitable for various viscosities and container sizes (e.g., bottles, jars, tubes).
Explosion-Proof Design:
ATEX/IECEx Certified: Compliant with safety standards for hazardous environments (Zone 1/21 or Zone 2/22).
Static-Dissipative Components: Prevents sparks and ensures safe operation in explosive atmospheres.
Touch Screen HMI (Human-Machine Interface):
Intuitive touch screen for easy programming, monitoring, and adjustment of filling parameters.
Stores multiple product profiles for different shampoo formulations and container sizes.
Displays real-time data (e.g., fill volume, speed, error codes).
Intelligent Filling Technology:
Drip-Free Nozzles: Prevents spillage and ensures clean, precise filling.
Anti-Foam Design: Minimizes bubbles during filling, ideal for shampoo and other viscous liquids.
Vacuum Filling Option: For filling highly viscous or foaming products without air entrapment.
Sealing and Capping:
Automated Capping Machine: Tamper-evident or hermetic capping options for sealed containers.
Vacuum Sealing: Ensures product integrity and extends shelf life by removing air from containers.
Cleaning and Sterilization:
CIP (Clean-In-Place) Compatible: Easy cleaning without disassembling the equipment.
SIP (Sterilize-In-Place) Option: Steam or chemical sterilization for hygienic production.
Safety Features:
Emergency Stop Button: Immediate shutdown in case of emergencies.
Overfill Protection: Prevents containers from being overfilled, reducing waste and spills.
Grounding System: Ensures electrical safety in hazardous environments.
Applications:
Shampoo Production: Filling liquid shampoos, including those with acidic or alkaline formulations.
Personal Care Products: Filling conditioners, lotions, gels, and other cosmetic liquids.
Chemicals: Handling corrosive or acidic liquids in explosion-prone environments.
Pharmaceuticals: Filling solvents, oils, or other pharmaceutical ingredients in hazardous areas.
Benefits:
Corrosion Resistance:
Stainless steel and chemical-resistant coatings ensure longevity and reliability in harsh environments.
Compatible with acidic, alkaline, or abrasive shampoo formulations.
Precision and Accuracy:
High-precision sensors and weight-based filling ensure consistent fill volumes, reducing giveaway and waste.
Drip-free nozzles and anti-foam design minimize spillage and contamination.
Efficiency:
Fully automated operation reduces labor costs and increases throughput.
Touch screen interface simplifies setup and reduces training time.
Safety:
ATEX/IECEx certification ensures compliance with explosion-proof standards.
Static-dissipative components and grounding prevent sparks in hazardous environments.
Hygiene:
CIP/SIP compatibility ensures easy cleaning and sterilization, meeting hygiene standards.
Tamper-evident capping options prevent contamination.
Versatility:
Suitable for a wide range of container sizes and shapes (e.g., bottles, jars, tubes).
Customizable for specific industry requirements (e.g., food-grade, hazardous chemicals).
Cost-Effective:
Reduces product waste, labor costs, and downtime compared to manual operations.
Minimizes cross-contamination risks with dedicated equipment.
Technical Specifications (Example):
Filling Capacity: Up to 200 liters per minute (adjustable)
Filling Accuracy: ±0.5% (weight-based or level-based)
Materials: 304/316L stainless steel (corrosion-resistant) with optional PTFE/epoxy coatings
Power Source: Electric (220V/50Hz or 110V/60Hz) or pneumatic (optional)
Safety Certification: ATEX, IECEx, CE, FDA (depending on configuration)
Dimensions: Compact footprint (e.g., 1200mm x 800mm x 1800mm)
Weight: ~250 kg (depending on configuration)
Touch Screen: Color LCD with user-friendly interface
Optional Add-Ons:
Conveyor System: Automated transport of containers for continuous operation.
Labeling Machine: Automatic application of labels for branding and expiration dates.
RFID/Barcode Scanners: For automatic container recognition and tracking.
Data Logging: USB or Ethernet connectivity for recording fill data and integration with MES/ERP systems.
Vacuum Filling Module: For handling highly viscous or foaming products.
Capping Machine: Integrated tamper-evident or hermetic capping for sealed containers.
Conclusion:
The Automatic Corrosion-Resistant Shampoo Filling Production Line is a reliable, precise, and safe solution for filling corrosive or acidic shampoo formulations. With its advanced features, compliance with safety standards, and customizable options, it minimizes labor costs, ensures accuracy, and enhances safety. Whether you need a basic system or a fully customized solution with advanced features, this equipment is a valuable investment for streamlining liquid filling operations in challenging environments.
Immediate Order:
Website: http://m.22694.cn/product/drumfillingmachines-en.html
China Manufacturing Co Ltd.: https://fillingmachinecn.en.made-in-china.com
