5-Gallon Semi-Automatic Weighing Filling Machine: Efficient, Affordable, and Easy-to-Use

Overview

The 5-Gallon Semi-Automatic Weighing Filling Machine is designed for industrial paints, resins, and viscous liquids up to 5 gallons per container. It combines precision weighing technology with simple operation and affordability, making it ideal for small to medium-scale production in industries like automotive, manufacturing, and chemical processing. This machine ensures accurate fill weights, minimizes waste, and reduces labor costs.

Key Features

1. Weighing-Based Filling Accuracy

• Integrated Load Cells: Ensures ±0.5% accuracy by measuring weight in real time.

• Adjustable Fill Parameters: Set target weights for different products or container sizes.

• Nitrogen Blanketing (Optional): Prevents foaming or oxidation in sensitive materials like paints or resins.

2. Semi-Automatic Operation

• Simple Controls: Start/stop button and digital display for easy operation.

• Manual Container Placement: Operator places the container, and the machine fills and stops automatically.

• No Complex Programming: User-friendly interface requires minimal training.

3. High Viscosity Handling

• Pneumatic Pump System: Efficiently dispenses thick, viscous products like paints, resins, adhesives, and coatings.

• Wide-Bore Nozzles: Prevents clogging and ensures smooth flow of heavy materials.

• Flow Control Valve: Adjustable speed to avoid dripping or splashing.

4. Durable Construction

• Stainless Steel Frame (304/316L): Corrosion-resistant and compatible with aggressive chemicals.

• Heavy-Duty Components: Built to withstand continuous use in industrial environments.

• Sanitary Design: Easy to clean and maintain, with no dead legs or hard-to-reach areas.

5. Safety & Compliance

• IP65 Rating: Dust and water-resistant for washdown environments.

• ATEX/IECEx Options: Available for hazardous area compliance (Class I, Division 1).

• Emergency Stop: Quick shutdown for operator safety.

6. Affordable Price

• Budget-Friendly: Lower cost compared to fully automatic systems, with no compromise on performance.

• Scalable: Easily upgradeable to fully automatic or add accessory modules as needed.

Technical Specifications

• Filling Range: 1–5 gallons per container (customizable for larger sizes).

• Accuracy: ±0.5% of target weight.

• Speed: Up to 150 containers/hour (depending on product viscosity and operator speed).

• Power Requirements: 220V/50Hz or 110V/60Hz (customizable).

• Material: 304/316L stainless steel (corrosion-resistant).

• Nozzle Type: High-viscosity nozzle with anti-clog design.

• Display: Digital weight indicator with LED/LCD screen.

Operation Steps

1. Container Placement: Operator places a 5-gallon container under the filling nozzle.

2. Start Filling: Press the start button; the machine begins dispensing the product while continuously weighing.

3. Automatic Stop: The machine stops filling once the target weight is reached.

4. Repeat: Move to the next container and repeat the process.

Applications

• Industrial Paints & Coatings: Water-based, solvent-based, or high-viscosity paints.

• Resins & Adhesives: Epoxy, polyurethane, and other viscous resins.

• Chemicals: Industrial fluids, oils, and thick chemicals.

• Food & Pharma (Optional): With food-grade materials and sanitary modifications.

Benefits

1. Affordability: Lower upfront cost compared to fully automatic systems.

2. Precision: Weighing-based technology ensures consistent fill weights, reducing waste and rework.

3. Ease of Use: Simple controls and minimal training requirements.

4. Versatility: Suitable for a wide range of viscous products with minimal adjustments.

5. Durability: Stainless steel construction withstands harsh industrial environments.

6. Scalability: Can be upgraded to fully automatic or integrated with conveyors and cappers later.

Why Choose This Machine?

The 5-Gallon Semi-Automatic Weighing Filling Machine offers a balance of accuracy, simplicity, and affordability, making it perfect for businesses handling viscous products like industrial paints and resins. Its robust construction, user-friendly operation, and precision weighing technology ensure reliable performance and long-term value. Whether you’re a small manufacturer or a growing business, this machine provides the efficiency and accuracy you need at a price you can afford.

Contact us today for a customized quote or to learn more about our semi-automatic filling solutions!