Jerry Can Filler for 25L and 30L

A Jerry Can Filler for 25L and 30L containers is a specialized machine designed to accurately and efficiently fill jerry cans with liquids such as oils, fuels, chemicals, or solvents. These machines are commonly used in industries like lubricants, biofuels, chemicals, and food and beverage, where jerry cans are a popular packaging option due to their durability and ease of handling.

Key Features of a Jerry Can Filler (25L and 30L):

1. Accurate Filling:

• Uses flow meters, load cells, or piston fillers to ensure precise filling volumes.

• Typical accuracy: ±0.1% to ±0.5% of target volume or weight.

2. Material Compatibility:

• Constructed from corrosion-resistant materials like stainless steel (SS304 or SS316) for handling aggressive or food-grade liquids.

3. Safety Features:

• Grounding systems to eliminate static electricity, especially important for flammable liquids like fuels or solvents.

• Overfill protection to prevent spills.

• Emergency stop buttons and safety interlocks for operator protection.

4. Flexibility:

• Can handle jerry cans of different sizes (e.g., 25L, 30L) and designs (e.g., with or without handles).

• Suitable for a wide range of liquids, including low-viscosity and high-viscosity products.

5. Automation Levels:

• Semi-Automatic: Operators manually place and remove jerry cans, while the machine controls the filling process.

• Fully Automatic: Includes automated jerry can handling, such as conveyors or robotic arms, for higher throughput.

6. Spill Containment:

• Equipped with drip trays or spill containment systems to maintain a clean and safe workspace.

7. User-Friendly Interface:

• Features a control panel (touchscreen or buttons) for setting filling parameters, such as volume, weight, or fill speed.

• Can store multiple recipes for different products.

Types of Jerry Can Fillers:

1. Gravity Fillers:

• Uses gravity to fill jerry cans. Suitable for low-viscosity liquids like fuels or solvents.

• Ideal for small to medium production volumes.

2. Piston Fillers:

• Uses a piston mechanism to dispense liquids. Suitable for high-viscosity or precise filling requirements.

• Commonly used for filling jerry cans with oils or chemicals.

3. Pump Fillers:

• Uses pumps to transfer liquids into jerry cans. Suitable for a wide range of viscosities.

• Ideal for filling larger jerry cans (25L, 30L).

4. Net Weight Fillers:

• Uses load cells to measure the weight of liquid dispensed. Highly accurate for dense or volatile liquids.

• Suitable for filling jerry cans with fuels or solvents.

Advantages of a Jerry Can Filler:

• High Accuracy: Ensures consistent filling volumes, reducing product waste.

• Efficiency: Faster than manual filling, improving production rates.

• Safety: Designed to handle flammable and hazardous liquids safely.

• Versatility: Can handle a wide range of liquids and jerry can sizes.

• Compliance: Meets industry standards for handling hazardous materials.

Applications:

• Fuels: Filling jerry cans with gasoline, diesel, or kerosene.

• Lubricants: Dispensing motor oils, gear oils, or hydraulic fluids.

• Chemicals: Handling solvents, acids, or cleaning agents.

• Food and Beverage: Filling jerry cans with edible oils, syrups, or sauces.

• Biofuels: Packaging biodiesel or other renewable fuels.

Considerations When Choosing a Jerry Can Filler:

1. Liquid Properties:

• Consider viscosity, density, and corrosiveness of the liquid.

2. Production Volume:

• Choose a machine that meets your daily or hourly throughput requirements.

3. Jerry Can Design:

• Ensure compatibility with your jerry can type (e.g., with or without handles).

4. Automation Level:

• Decide between semi-automatic and fully automatic based on your budget and production needs.

5. Safety and Compliance:

• Verify that the machine meets industry standards for handling hazardous or flammable liquids.

Example Specifications for a Jerry Can Filler (25L and 30L):

• Filling Capacity: 25L to 30L jerry cans.

• Filling Speed:

• Semi-Automatic: 10–20 jerry cans per hour.

• Fully Automatic: 30–60 jerry cans per hour.

• Accuracy: ±0.2% of target volume or weight.

• Power Supply: 220V/380V, 50Hz/60Hz.

• Material: Stainless steel (SS304 or SS316).

Workflow of a Jerry Can Filling Process:

1. Container Loading: Empty jerry cans are placed on the filling station manually or via a conveyor.

2. Filling: The machine fills the jerry cans with the desired liquid.

3. Capping: Filled jerry cans are sealed with caps or lids (optional).

4. Inspection: Filled jerry cans are checked for weight or volume accuracy.

5. Packaging: Filled jerry cans are moved to the packaging area for storage or shipment.

Safety Tips for Handling Jerry Cans:

1. Grounding:

• Use grounding systems to eliminate static electricity when handling flammable liquids.

2. Ventilation:

• Ensure the filling area is well-ventilated to prevent the buildup of hazardous vapors.

3. Personal Protective Equipment (PPE):

• Operators should wear gloves, goggles, and flame-resistant clothing.

4. Spill Management:

• Have spill containment systems and absorbent materials on hand.

A Jerry Can Filler for 25L and 30L containers is an essential investment for businesses that require efficient, accurate, and safe filling of liquids. Whether you're handling fuels, lubricants, or chemicals, these machines can be customized to meet your specific production needs while ensuring compliance with industry safety standards.